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5

Do not skid or slide on any surface as this may
damage unit base.  The unit must be stored on a
flat, level surface.  Protect the condenser coil
because it is easily damaged.

R

OOF

 C

URB

 I

NSTALLATIONS

 O

NLY

:

Before installing this unit...

IMPORTANT NOTE: This unit has been equipped with a ship-
ping brace under the compressor section that 

MUST BE RE-

MOVED

 before installing the unit on a roof curb.

Please follow the instructions below to remove brace.

W

HEN

 

UNIT

 

IS

 

SUSPENDED

,

 

BOARDS

 

AND

 

SHIPPING

 

BRACE

 

WILL

 

DROP

 

WHEN

 

SCREWS

 

ARE

 

REMOVED

.

  

T

O

 

PREVENT

 

PERSONAL

 

INJURY

,

 

STAND

 

CLEAR.

R

EMOVE

 

FORK

 

HOLE

 

BRACKETS

,

 

BOARDS

 

AND

 

SHIPPING

 

BRACE

 

FROM

 

BOTTOM

OF

 

UNIT

 

BEFORE

 

PLACING

 

UNIT

 

ONTO

 

CURB

.

CAUTION

1. Remove wooden struts and shipping brace per

installation instructions.  

The struts are located in the

fork holes and are used to protect the unit from
damage while lifting with forks.  The shippping brace
is located underneath the unit (under compressors).

Also remove the fork hole brackets as shown in the
following figure.

2. Locate and remove the end brackets as shown below.

LIFT OVER APPROXIMATE
CENTER OF UNIT

SPREADER BARS
MUST BE USED WITH
LIFTING STRAPS THAT
ARE LESS THAN 16
FEET LONG

REMOVE 2 BRACKETS
ON EACH END TO
REMOVE
WOODEN STRUTS

REMOVE 2 BRACKETS

ON EACH END TO

REMOVE

SHIPPING BRACE

3. Lift unit per the “Rigging Details” section of this manual,

observing all warnings and cautions.  When unit is
lifted, boards and shipping brace will drop if screws
have been removed.  To avoid injury, STAND CLEAR.

4.  Dispose of the boards and brace appropriately.

Curb installations must comply with local codes and should
be done in accordance with the established guidelines of the
National Roofing Contractors Association.

Proper unit installation requires that the roof curb be firmly
and permanently attached to the roof structure.  Check for
adequate fastening method prior to setting the unit on the
curb.

Full perimeter roof curbs are available from the factory and
are shipped unassembled. Field assembly, squaring, level-
ing and mounting on the roof structure are the responsibility
of the installing contractor.   All required hardware necessary
for the assembly of the sheet metal curb is included in the
curb accessory.

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THE

 

UNIT

.

WARNING

Sufficient structural support must be determined prior
to locating and mounting the curb and package unit.

Ductwork must be constructed using industry
guidelines.  The duct work must be placed into the
roof curb before mounting the package unit. Our full
perimeter curbs include duct connection frames to be
assembled with the curb.  Cantilevered type curbs
are not available from the factory.

Curb insulation, cant strips, flashing and general
roofing material are furnished by the contractor.

The curbs must be supported on parallel sides by roof mem-
bers.  The roof members must not penetrate supply and re-
turn duct opening areas as damage to the unit might occur.

NOTE:

 The unit and curb accessories are designed to allow

vertical duct installation before unit placement.  Duct
installation after unit placement is not recommended.

Summary of Contents for 15 ton CPC Series

Page 1: ...air caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use C US NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual These installation instructions cover the outdoor installation of single package electric heating and cooling units See the Specification Sheet app...

Page 2: ...MAGE PERSONAL INJURY REDUCED UNIT PERFORMANCE AND OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF SUCH NON APPROVED DEVICES WARNING THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WARNING WARNING TO AVOID PROPERTY DAMAGE PERSONAL INJURY OR DE...

Page 3: ...k NY 10018 System design and installation should also where applicable follow information presented in accepted industry guides such as the ASHRAE Handbooks The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation The mechanical installation of the packaged roof top units consists of making final connections between the unit and building services su...

Page 4: ...let gas vent termination or plumbing vent outlet For specific distances required consult local codes Allow minimum clearances from the enclosure for fire protection proper operation and service access see Unit Clearances These clearances must be permanently maintained When the unit is heating the temperature of the return air entering the unit must be between 50 F and 100 F GROUND LEVEL INSTALLATI...

Page 5: ...ispose of the boards and brace appropriately Curb installations must comply with local codes and should be done in accordance with the established guidelines of the National Roofing Contractors Association Proper unit installation requires that the roof curb be firmly and permanently attached to the roof structure Check for adequate fastening method prior to setting the unit on the curb Full perim...

Page 6: ...ccess and to insure proper venti lation and condenser airflow The unit must not be installed beneath any obstruction The unit should be installed re mote from all building exhausts to inhibit ingestion of exhaust air into the unit fresh air intake Insulated Panels Roof Curb Installation ROOF CURB POST INSTALLATION CHECKS After installation check the top of the curb duct connection frame and duct f...

Page 7: ... with the unit during transport Remove wood struts mounted beneath unit base frame before setting unit on roof curb These struts are intended to protect unit base frame from fork lift damage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit Important If using bottom discharge with roof curb duct wo...

Page 8: ...ATIVE IF ASSISTANCE IS REQUIRED WARNING TO PREVENT DAMAGE TO THE WIRING PROTECT WIRING FROM SHARP EDGES FOLLOW NATIONAL ELECTRICAL CODE AND ALL LOCAL CODES AND ORDINANCES DO NOT ROUTE WIRES THROUGH REMOVABLE ACCESS PANELS CAUTION CONDUIT AND FITTINGS MUST BE WEATHER TIGHT TO PREVENT WATER ENTRY INTO THE BUILDING CAUTION For unit protection use a fuse or HACR circuit breaker that is in excess of th...

Page 9: ...D LOW VOLTAGE BLOCK LOCATIONS FAILURE OF UNIT DUE TO OPERATION ON IMPROPER LINE VOLTAGE OR WITH EXCESSIVE PHASE UNBALANCE CONSTITUTES PRODUCT ABUSE AND WILL VOID YOUR WARRANTY AND MAY CAUSE SEVERE DAMAGE TO THE UNIT ELECTRICAL COMPONENTS WARNING Areas Without Convenience Outlet It is recommended that an independent 115V power source be brought to the vicinity of the roof top unit for portable ligh...

Page 10: ...tream of the heat exchanger A cover should be tightly attached to prevent air leaks Ductwork dimensions are shown in the roof curb installation manual If desired supply and return duct connections to the unit may be made with flexible connections to reduce possible unit operating sound transmission VENTING NOTE Venting is self contained CONDENSATE DRAIN CONNECTION CONDENSATE DRAIN CONNECTION A 3 4...

Page 11: ...r Ohmmeter Test lead Minimum 16 AWG with insulated alligator clips Air temperature measuring device General refrigeration mechanics tools TEMPORARY HEATING OR COOLING If the unit is to be used for temporary heating or cooling a Startup Adjustments and Checks must first be performed in accordance with this manual Failure to comply with this requirement will void the warranty After the machines are ...

Page 12: ...life of your belt Too loose a belt will shorten its life too tight premature mo tor and bearing failure will occur Check you belt drive for adequate run in belt tension by measuring the force required to deflect the belt at the midpoint of the span length Belt tension force can be measured using a belt tension gauge available through most belt drive manufacturers t Span length inches C Center dist...

Page 13: ...ir Flow Adjustments 12 Make sure the unit is free of rattles and the tubing in the unit is free from excessive vibration Also make sure tubes or lines are not rubbing against each other or sheet metal surfaces or edges If so correct the trouble 13 Set the thermostat at the appropriate setting for cooling and heating or automatic change over for normal use 14 Be sure the Owner is instructed on the ...

Page 14: ...CAUTION Your Self Contained PackagedAir Conditioner and Heat Pump should operate for many years without excessive service calls if the unit is installed properly However it is recommended that the homeowner inspect the unit before a seasonal start up The coils should be free of debris so adequate airflow is achieved The return and supply registers should be free of any obstructions The filters sho...

Page 15: ... BY QUALI FIED SERVICE AGENCY ONLY OTHERS SHOULD NOT ATTEMPT TO SERVICE THIS EQUIPMENT Common Causes of Unsatisfactory Operation of Heat Pump on the Heating Cycle INADEQUATE AIR VOLUME THROUGH INDOOR COIL When a heat pump is in the heating cycle the indoor coil is functioning as a condenser The return air filter must always be clean and sufficient air volume must pass through the indoor coil to pr...

Page 16: ...BHP CFM BHP CFM BHP 0 2 7203 2 18 6718 1 94 0 4 7306 2 54 6777 2 14 6257 1 80 5711 1 66 0 6 7477 2 97 6899 2 51 6323 2 10 5716 1 72 5103 1 39 0 8 7112 2 96 6467 2 46 5795 2 01 5101 1 61 1 0 5983 2 38 5190 1 89 1 2 4426 1 71 CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 9664 4 05 0 4 9570 4 08 9197 3 82 8702 3 51 0 6 9038 3 82 8460 3 46 7949 3 14 0 8 8171 2 93 7630 3 70 7068 2 79 1 0 ...

Page 17: ... BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 1 0 7120 3 26 6223 2 55 1 2 6927 3 39 5924 2 61 1 4 6739 3 52 5602 2 65 1 6 6587 3 69 5245 2 67 1 8 6419 3 84 4877 2 70 2 0 6261 4 01 CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 1 0 9090 5 79 8297 5 06 7479 3 62 1 2 8774 5 60 7914 4 83 6989 4 07 1 4 8471 5 43 7549 4 63 1 6 8209 6 14 7194 4 45 1 8 7967 6 02 6883 5 01 2 0 6594 4 87 6 C...

Page 18: ...uirements MIN MAX Qty RLA LRA Qty RLA LRA Qty HP RLA HP FLA 208 230 60 3 187 253 1 29 5 195 0 1 25 0 164 0 3 1 3 2 40 BD STD STATIC 3 0 9 2 460 60 3 414 506 1 14 7 95 0 1 12 2 100 0 3 1 3 1 20 BD STD STATIC 3 0 4 6 575 60 3 518 633 1 12 2 80 0 1 9 0 78 0 3 1 3 0 90 BD STD STATIC 3 0 4 2 MODELS 15 TON SMALLER COMPRESSOR ELECTRICAL DATA ID MOTOR APPL LARGER COMPRESSOR OD FAN MOTORS ea ID FAN MOTOR V...

Page 19: ...19 APPENDIX C UNIT DIMENSIONS VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 B C D A B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 ...

Page 20: ...20 2010 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com ...

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