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Goldwing 91in SLICK540 60CC, Manual

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Goldwing 91in SLICK540 60CC Manual Download Page 37

 

 

Installation of KUZA Fuel Dot and Fuel Vent Line Plug 

（

Included

）

 

1. From June 2015 and on, all Goldwing gas airplanes are made ready for KUZA fuel dot and vent line plug. 

Available in three colors: black, red and blue. 

 

 

 

2. Installation of  KUZA CNC Aluminum Fuel Dot 
Sites for KUZA fuel dot installation are pre-cut on both sides of the fuselage, you may install it on either 

side. Use shape knife to remove the covering.   

 

 

Summary of Contents for 91in SLICK540 60CC

Page 1: ...GoldWing RC 91in SLICK540 60CC Giant Scale Aerobatic Aircraft ...

Page 2: ...s also loaded with new Carbon fibre tail wheel assembly with CNC machined metal parts including the aluminium tail wheel hub And KUZA new 700cc gas Tank with Alloy cap is included We hope you will enjoy your new giant scale aircraft as much as we have A QUICK WORD ABOUT SAFETY AND RADIO CONTROL FLYING MODELS With radio control aircraft like any hobby or sport there are certain risks The operator o...

Page 3: ... Goldwing RC has no control over the final assembly or equipment components used in the final assembly no liability shall be assumed for any damage resulting from the use of this model by the user By the act of using the final assembled model the user accepts all resulting liability If you should find any missing or damaged parts or have any questions about this product please contact within 30 da...

Page 4: ...Canopy extended into cowl Genuine epoxy resin Canopy New extra strength Carbon Fiber control Horns kit ...

Page 5: ...CNC ALU canopy bolts Carbon fiber tail wheel assembly GW version is CNC machined metal parts The SLICK is designed to directly accommodate KUZA rudder servo tray ...

Page 6: ...Including high quality Velcro Straps Including KUZA Socket Head Servo Screws Including KUZA 700cc Gas Tank V2 Version ...

Page 7: ...Including KUZA CNC Aluminum Fuel Dot Fuel Vent Line Plug Including rubber grommets ...

Page 8: ...Including Gas engine mount kit Scheme A Yellow white black ...

Page 9: ...Scheme B Red white black ...

Page 10: ...Scheme C Blue white black ...

Page 11: ...hree 12 two to three 48 extensions Your installation though may vary Two heavy duty switches with charging jacks for the Rx Two high quality Rx batteries of significant capacity to power your choice of servos One Receiver of your choice Required Tools Covering Iron and heat gun Assortment normal hobby tools such as screwdrivers hobby knife drill and drill bits pliers etc Thick and Thin CA adhesive...

Page 12: ...les or damage to the covering A heat gun may also be used along with a soft cotton cloth to shrink and adhere the covering Again be extremely careful when using a heat gun 2 Be sure to seal any exposed wood with a thin coating of epoxy to prevent engine oil from soaking in This is especially important around the engine compartment and servo openings with exposed areas 3 Some modelers prefer to sea...

Page 13: ...Sand the area of the horn that will be glued to help adhesion KUZA new 700cc 24oz larger volume fuel Tank including Alloy fuel cap ...

Page 14: ... pushrods kits Two 3x50mm Pushrods for elevator Two 3x61mm Pushrods for aileron One 3x125mm Pushrod for rudder Pull push style Pull pull assembly kits for the rudder Ball link assembly 8 for ailerons and elevators ...

Page 15: ... Servo lead safety clips 6 pcs Bag No KAG0021 3 5in Main wheels 2pcs GW version is Aluminium hub ARF version is nylon hub Including 3 5in Spare replacement wheel tyres for GW version ...

Page 16: ... New stainless steel Axle kits Carbon fibre tail wheel assembly GW version is CNC machined metal parts Side force generators mounted with four M3X18 hand bolts and 2 balsa sheets ...

Page 17: ...r 4 4x20mm hexagon bolts and 4 M4 stainless steel self locking nuts 4 washers Bolts washers for cowl 4 3x16mm Hexagon bolts and 4 10mm PTFE washers Bolts washers for stab tails 4 3x12mm Hexagon bolts and 4 10mm PTFE washers ...

Page 18: ...ots in the rudder and trial fit the two control horns 2 Mix up some 30 minute epoxy and coat the inside of the slots and the center of the control horns Hint a scrap piece of 1 16 ply tooth pick or old hobby blade can be used to coat the inside of the rudder slots Slide the control horns in place and make sure they are centered perfectly by using a ruler to measure between the pivot holes and the ...

Page 19: ...3 To fit the rudder to the fin locate the rudder hinge wire and insert To make it easier to insert twist as it is inserted ...

Page 20: ...rudder servo into the precut locations in the fuselage Using a fine drill pre drill the holes and drop thin CA into the holes to strengthen the wood You will need 3 inch arms on the servo Set up your radio accordingly and center the rudder servo 7 The SLICK has the closed loop pre installed and crimped at the rudder end These can be connected with the M3 bolts and nut The wire will be left looped ...

Page 21: ...osition pinch the cable around the threaded coupler and then feed the loose end back through the brass tube Loop the cable back through the brass tube as before and crimp the brass tube three times just tight enough not to cut the brass tube but enough to securely hold the wire in place Cut off the excess cable with wire cutters Wick thin CA into the brass tube to help hold the cable secure Repeat...

Page 22: ...tly from the initial installation 11 The SLICK also provides pull push style for rudder Below is picture of pull push style linkage set 12 Cut off excess carbon fiber rudder horn and use sandpaper to rough the parts needed to inlay and use epoxy glue to glue the horn in place 13 Use 3x125mm push rod between the servo and the rudder horn Then use the wrench to adjust the pushrod to the appropriate ...

Page 23: ...r parts and sort them out on your workbench 2 2 Bolt the main gear to the bottom of the fuselage using the supplied screws and stainless steel Self locking nuts Place the bolts in through the can tunnel opening with appropriate size spanner Remember the gear will rake forward ...

Page 24: ... tighten the nylon insert lock nut Install one wheel collar onto the axle Use a second wheel collar as a guide to leave a gap on the inboard of the axle Use a small drop of thread lock and tighten in place Slide the wheel onto the axle and install a second wheel collar also using thread lock on the set screw ...

Page 25: ...the above steps for the other main gear 6 Using silicone attaches the fairings to the fuselage Use tape to hold them into position and leave for a few hours to ensure that the silicon has set 7 Begin the tail wheel assembly by installing Tail wheel assembly with CNC machined metal parts including the aluminum tail wheel hub ...

Page 26: ...to find the three holes at the bottom of the fuselage Using a knife clear the holes and fix the tailwheel in place Use loctite on the bolts Drill a 6 5mm hole on the bottom of rudder 85 100mm away for the hinge line Fill the hole and ball link with 30 minute epoxy 9 The following is a picture of correctly installed tail wheel assembly ...

Page 27: ...lane s wings is assembled the same way 1 Aileron push rod linkage set 3mmx61mm Pushrods for aileron 2 Locate the slots for the aileron control horn and remove the covering with a sharp knife Place the horns into position and the cover over the top to work out the area needing to be removed ...

Page 28: ...e epoxy glue the horn and plate into the aileron REPEAT FOR THE OTHER SIDE 5 Place the servo in the bay and drill holes for the servo screws Remove the servo and apply thin cyano to the holes Refit the servo and screw in place Fit a metal servo arm centering with your radio ...

Page 29: ...connect the servo arm to the horn Remember that on the pushrod one end is reverse threaded Use M3 screws and nuts to connect the pushrod Set it so the aileron it level when the arm is at 90 degrees REPEAT FOR THE OTHER SIDE ELEVATOR ASSEMBLY 1 Push rod linkage set for elevator 3mmx50mm Pushrods for elevator ...

Page 30: ...ea for the plate 3 Sand the area on the horn that will be glued inside the elevator 4 Using plenty of 30 minute epoxy fit the horn and plate into place Use a ball joint and bolt to hold the horn in place while drying REPEAT FOR THE OTHER SIDE 5 Place long arms onto the servo s you are planning to use for the elevators ...

Page 31: ...hin Cyano 7 Place the servo arm back onto the servo remembering to centre Use nutlock on the servo arm screw 8 Fit the pushrod in place remembering one end is reverse threaded Set it so the arm is centered and the elevator is flat Choose the holes depending on how much deflection you require ...

Page 32: ...EL SYSTEM INSTALLATION 1 Templates are provided in the kit for both DA 50 and 60 along with the 3W 55 cc Select the correct guide for your engine and mark and drill the mounting holes and cut out the center as indicated Notice that the engine center line is offset to the left to compensate for the right thrust built into the engine box ...

Page 33: ... stand offs mount your engine securely using bolts 20mm POM washers and locknuts The use of thread lock is also highly essential for the engine bolts 3 Mount the ignition module according to the manufacturer s instructions The best place to mount it is on the side of the engine box Secure the pickup lead and ignition wires with zip ties so that they do not vibrate or touch any hot part of the engi...

Page 34: ... be used 7 The new KUZA 700cc Fuel Tank with aluminum tank cap is preassembled Complete the installation in the fuselage using zip ties or velcro straps to hold the tank in position Connect a fuel line between the tank and carb a fuel line between the tank vent and the bottom of the fuselage and a fill line to a fueling port which can be mounted on the fuselage side opposite your ignition switch M...

Page 35: ... of the can tunnel can be removed The tunnel can be closed off to accept canisters of all sizes or stock mufflers Follow the manufacturer s instructions for your exhaust system paying attention to vibration mounts if required and air flow requirements Trial fit your exhaust system now and work out any additional supports but do not permanently install the system until you fit the cowling in the ne...

Page 36: ... Mounting The SLICK comes with many openings for the exhaust outlet line up the exhaust then remove the covering for the required outlet They come with covers that can be used for cooling Use a soldering iron to open up the holes ...

Page 37: ... airplanes are made ready for KUZA fuel dot and vent line plug Available in three colors black red and blue 2 Installation of KUZA CNC Aluminum Fuel Dot Sites for KUZA fuel dot installation are pre cut on both sides of the fuselage you may install it on either side Use shape knife to remove the covering ...

Page 38: ...Secure the housing of fuel dot with supplied 2 5 mm self tapping screws then plug and install the fuel line to complete the setup of fuel dot 3 Installation of KUZA CNC Aluminum Fuel Vent Line Plug ...

Page 39: ...self tapping screws as shown below COWLING INSTALLATION 1 With the engine fitted tape a piece of card to the bottom of the fuselage that can overlap the cylinder head Remove the engine and refit the cowl Then fold over the card to show where the cylinder head would be as below 2 Mark onto the cowl the area to remove and remove with a dremel ...

Page 40: ...lass cloth If your exhaust outlet comes out within the cowl area then use the same method Depending on the amount of cooling required for your engine a template for louvers in the bottom of the cowl has been provided Use a dremel tool to remove the material When the cowl clears the engine etc correctly the prop shaft of the engine will be in the centre of the cowl ...

Page 41: ... onto the bolts as the vibration from the gas engine will shake them come loose Labels are provided for aligning the drill holes for the cowl Stick then on without the cowl mark the hole Fit the cowl then press back down The hole will then show the area to drill Sere below ...

Page 42: ...htly in place 4 Servo and battery leads are the life blood of your aircraft Make sure all wires are top quality and connectors are tight and display no loose pins or frayed wires Servo clips are provided in the kit for your convenience These servo clips can even be glued to the wood structure using CA if desired 5 Check all radio programming and control surface operations thoroughly before your in...

Page 43: ...Recommended control surface deflections Low Rate High Rate Elevator 15 degrees 45 50 degrees Rudder 25 degrees 40 45 degrees Ailerons 25 degrees 35 40 degrees Use exponential on the dual rates at levels that suit your flying style Final Assembly and Pre Flight Inspections 1 Before arriving at your flying field be sure all your batteries are properly charged and all radio systems are in working ord...

Page 44: ...sen after some with use Guide your servo wires into the fuselage openings and connect to the correct aileron channels Servo clips are recommended Once you have the wings fully seated in the fuselage tighten the wing bolts inside the fuselage 4 Side force generators Assembly Cut the wing film needed to be install the SFG Fixed the SFG Use M3X18 hand bolts and balsa sheets Installation of the SFG is...

Page 45: ...er the screw heads 7 Check all control surfaces for secure hinges by performed a slight tug on the control surfaces and observing if there is any give in the hinges Check all control rods ball links servo screws etc for correct operation and installation 8 Check your batteries and perform a range check once again with the engine off and running Be sure all surfaces are moving in the correct direct...

Page 46: ... aircraft please email service goldwingrc com Recommend Accessories Not included KUZA 1x servo tray kit No KAG0T01F or KAG0T01J or KAG0T01H KUZA Twisted 20 AWG Servo Extensions Three 12 305mm No KAG002532 Two to three 48 1220mm No KAG002536 KUZA Gas Fuel line size 6X3 5mm 3 color to choose red blue yellow No KAG006131R or KAG0061U or KAG0061Y ...

Page 47: ... KUZA Fuel line clips 10PCS No KAG02454 KUZA 7075 T6 Alloy Servo Arm V2 ...

Page 48: ... KUZA new Wingbag for 60CC Two color to choose red black blue silver No KAG0093 ...

Page 49: ...GoldWing RC www goldwingrc com ...

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