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Problem
Cause
Corrective measures
1. Thread often breaks
① Flaw is found out at thread path, needle
○ Remove flaw by smoothing flaw with fine
or thread splits finely,
point, shuttle blade point, or needle eyelet.
paper file.
correct stitch cannot
② Improper finish around the recess in the
○ Replace the needle with a new one.
be formed (half-finished
needle.
stitch)
③ Excessively tightened needle thread tension.
○ Adjust the needle thread tension.
④ The needle interferes with the blade point
○ Refer to "17.Adjusting the needle-to-
of the shuttle.
shuttle relationship".
⑤ The timing of the needle and the shuttle is
○ Refer to "17.Adjusting the needle-to-
too early or too slow.
shuttle relationship".
⑥ Due to heat generated by the needle.
○ Decrease the sewing speed of the mach
-ine. Use silicone oil.
⑦ Excessive height difference at stepped
○ Increase the amount of movement of
section.
the thread take-up spring.
2. Stitches are frequently
① The needle-to-shuttle blade point clearance
○ Refer to "17.Adjusting the needle-to-
skipped
is excessive.
shuttle relationship".
② The timing of the needle and the shuttle is
○ Refer to "17.Adjusting the needle-to-
too early or too slow.
shuttle relationship".
③ The presser bar pressure is insufficent.
○ Tighten the presser adjuster screw.
④ The distance from the upper end of the needle
○ Refer to "17.Adjusting the needle-to-
eyelet to the blade point of the shuttle is not
shuttle relationship".
proper.
⑤ The needle is improperly selected.
○ Replace the needle with a one-count
lower needle.
⑥ The amount of movement of the thread take-
○ Decrease the amount of movement of
up spring is excessive.
the thread take-up spring.
⑦ Overheated needle or shuttle. Thread is not
○ Use silicone oil.
pulled smoothly.
⑧ Reverse stitching is made at low speed on light ○ Wind the needle
weight material using nylon thread.
thread around the
needle.
3. Improper thread tension, ① Poor finish of the thread path.
○ Smooth the surface with a fine paper
irregular stitch, excess-
file or using a buff.
ive bobbin thread tension ② The bobbin slides unsmoothly.
○ Replace the bobbin or the shuttle.
③ Weak bobbin thread tension.
○ Adjust the bobbin thread tension.
④ Bobbin thread is wound too tightly.
○ Decrease the tension of the bobbin
thread winder.
⑤ Needle thread flaps.(Needle thread flaps and
○ Thread the tension
comes out of the thread tension disc due to
guide bar as illustrated
excessive needle thread tension or is caught
right.
in other parts.)
⑥ Too thin bobbin thread is used to combine with ○ Use silicone oil.
needle thread.
4. Poor gloss of the needle ① Excessive height difference at stepped section
○ Use silicone oil.
5. Inconsistently finished
① Needle is too thick.
○ Replace the needle with a thinner one.
seam(stitches are not
Use cutting point needle
made straight but made
such as "
ミ
")
6. Bobbin thread tension
① The bobbin thread tension spring of the shuttle ○ Clean by removing the bobbin thread
cannot be increased
has become dusty or dirty.
tension spring.
7. The belt slips (Motor sto ① THe V belt is degraded.
○ When degradation is found out to the
-ppage occurs, if an elec
V belt, such as wear, cracking, etc.,
-tronic-stop motor is
replace with a new one.
used.)
② The V belt tension is not enouth.
○ Adjust the slack amount in the V belt
to 10mm/1kgf.
Handwhee
10mm
1kgf
Motor
ll
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Summary of Contents for CS-471
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