Golden Technologies Compass Sport GP605 Service Manual Download Page 38 | Manualshive

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Compass Sport_SG_REVA_101014

37

Right-side Caster Assembly

(WE03E202)

ITEM PART NO.

DESCRIPTION

QTY.

01 WE03P509

Caster Cover

PP (BLACK)

1

02 WE03A202

Caster Fork

1

03 3110308122

Bolt, Hexagon Head

M8*82

1

04 WC9E112B

Wheel, Casters

Ø152*48 1

05 3100308012

Nut, Nylon

M8 1

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Summary of Contents for Compass Sport GP605

Page 1: ...Compass Sport Service Guide This Service Guide contains Troubleshooting Replacement Instructions Illustrated Parts Breakdown Model GP605...

Page 2: ...Compass Sport_SG_REVA_101014 1...

Page 3: ...for LiNX 14 18 Step 1 Checking Battery Voltage 14 Step 2 Checking Flash Codes 15 18 Flash Code 1 Remote Joystick Error 15 Flash Code 2 Network or Configuration Error 15 Flash Code 3 Left Motor Error 1...

Page 4: ...m 1 Seat Assembly 2 Control Assembly LiNX 3 Right Forearm Cap 4 Left Forearm Cap 5 Right Fender 6 Left Fender 7 Front Battery Cover 8 Rear Battery Cover 9 Base 10 Right side Drive Train 11 Front Batte...

Page 5: ...SPORT COMPONENTS The Compass Sport is a battery operated power chair controlled by a Dynamic control system The control system monitors and displays flash codes on the status indicator when it detects...

Page 6: ...Serviceable Circuit breaker must be replaced with exact current rating Replace power harness if no continuity Component Battery Charger Location Stored inside a pouch on the seatback Function Recharg...

Page 7: ...able Replace as necessary Component LiNX Control Unit Joystick Location End of the armrest Function Provides user interface to the power chair Also shows battery charge and status of control system Co...

Page 8: ...s not powered up then the battery gauge will not display the charging state chase sequence The following indicates what the gauge will display for any given state High voltage warning A high voltage w...

Page 9: ...ick Be careful when inserting the meter leads into the charging socket Do not allow the meter leads to touch each other which will cause a short 3 Disconnect the bus cable from the control unit Joysti...

Page 10: ...7 on page 13 Check the batteries and cables for corroded or loose terminals Clean and tighten if necessary 4 Measure voltage across the rear battery negative black terminal and the front battery posi...

Page 11: ...1 Cabling Connections LiNX Figure 2 Remote User Interface Connections XLR Charger Connector 24V Battery Supply LINX Communication Bus Power Module Park brake 2 Park brake 1 Motor 2 Motor 1 Communicati...

Page 12: ...Module Figure 3 Power Module Connections LiNX Connector Key for LiNX Controller Note The LiNX controller and the controller harnesses are keyed eliminating the possibility of the cables from being in...

Page 13: ...5 Power Harness _ 2 pin connector female 2 pin connector female Left Right orange orange red blue black red blue black To Dynamic LiNX Controller To Brake To Brake M2 M1 To Dynamic LiNX Controller Pow...

Page 14: ...iagrams continued Figure 6 Battery Harnesses Figure 7 Correct Battery Placement To Power Harness Connectors To Battery Terminals To Battery Terminals BLACK RED Orange Battery Battery Orange Fuse Fuse...

Page 15: ...ttery charger may not recognize a low voltage and thus will not charge the batteries Boost charge the batteries to bring the voltage up to a level that the charger will see then plug the battery charg...

Page 16: ...ther than Remote Check LiNX connections and wiring Check the battery voltage Check the LiNX power module connections Replace the Power Module The LiNX modules are not user serviceable Do not attempt t...

Page 17: ...lt is in the motor or the controller Set your meter to the 20 Ohm scale Touch the leads together to make sure the ohm meter is accurate You should have 0 ohms at this point If not your meter needs to...

Page 18: ...ible damage and that all cables are connected properly Make sure all connectors are seated properly in their connectors Figure 13 Flash Code 6 Right Park Brake Error A Make sure the right park brake l...

Page 19: ...and side The light sequence continues until the error condition has been cleared OONAPU OONAPU Out of Neutral At Power Up is a safety feature that prevents accidental of the wheelchair either when pow...

Page 20: ...n with the dimples facing toward the hub cap 6 Remove the frame support 7 Power on and test the power chair Figure 14 Drive Wheel Assembly CASTER 1 Turn off power 2 Place the power chair in drive mode...

Page 21: ...l replacement and figure 14 on page 19 Note Drive wheel removal is NOT required if replacing only the brake 11 Remove the two snap rings from either left or right side and pull drive assembly towards...

Page 22: ...g the two screws securing it See figure 17 8 Install the new power module onto the battery box 9 Reconnect the motor harnesses M2 and M1 the power harness and the bus cable to the new power module 10...

Page 23: ...l outlet use ACV Step 3 Choose the range setting The dial may have options from 5 to 1000 on the DCV side and 10 to 1000 on the ACV side The setting should be the top end of the voltage you are readin...

Page 24: ...Disconnect completely and or turn OFF all power to the circuit you are testing You must have a completely dead wire or circuit in order to ensure accuracy in measurement as well as your own safety Yo...

Page 25: ...Compass Sport_SG_REVA_101014 24 ILLUSTRATED PARTS BREAKDOWN COMPASS SPORT w LiNX Model GP605...

Page 26: ...2BLUE Shroud Left Forearm BLUE 1 04 WE03P511 Decal Serial Number 1 05 MBB 605L SHRD FBK Shroud Front Black WE03E503 1 06 WE03E101 Chassis Compass Sport GP605 1 07 SE1P526A Decal Max Weight Limit 300LB...

Page 27: ...ips Pan Head M5 10 2 05 MBB 605L SHRD CBK Shroud Center Black WE03P506ARB 1 06 WE03E102 Drive Train Assembly Right side 1 07 WE03A101 Chassis Compass Sport GP605 1 08 WE03A111 Battery Strap Male End 2...

Page 28: ...Post 1 17 WC5P129A EVA Gasket 25 50 5 EVA 2 18 3000405032 Washer 5 5 10 1 2 19 3100305012 Nut Nylon M5 2 20 WE03P406 Bracket Seat Limit Q235A TOP 1 21 3110605052 Screw Phillips Pan Head M5 16L 2 22 WE...

Page 29: ...04 WE03E204 Wheel Assembly 260 85 1 05 RA03E103 Motor Brake Assembly Right side 1 06 WE03P510 Grip PP 1 07 WE03P143 Brake Lever A3 1 08 3111404012 Screw Hexagon head M4 12 1 09 3111404022 Screw Hexag...

Page 30: ...ket Head Cap M8 35 4 16 3003108012 Washer Spring 8 4 17 WE03P140 Sliding Pin 20 1 18 3000410052 Washer 10 5 18 1 6 1 19 WE03A107 Sliding Plate Right side 1 20 WC9P002A Bushing Small 10 13 6 1 21 WE03E...

Page 31: ...ubcap 10 Plastic Chrome 1 04 WE03E204 Wheel Assembly 260 85 1 05 RA03E102 Motor Brake Assembly Left side 1 06 WE03P510 Grip PP 1 07 WE03P143 Brake Lever A3 1 08 3111404012 Screw Hexagon head M4 12 1 0...

Page 32: ...0208022 Screw Hexagon Socket Head Cap M8 35 4 16 3003108012 Washer Spring 8 4 17 WE03P140 Sliding Pin 20 1 18 3000410052 Washer 10 5 18 1 6 1 19 WE03A107 Sliding Plate Right side 1 20 WC9P002A Bushing...

Page 33: ...ART NO DESCRIPTION QTY 01 WE03P512 38 pipe plug PP 1 02 3100312011 Nut Nylon M12 1 03 3000413041 Washer 13 20 2 1 04 3090160020 Deep Groove Ball Bearings 6002 2Z 2 05 RA03E102 Rear Right side Caster A...

Page 34: ...lug PP 1 02 3100312011 Nut Nylon M12 1 03 3000413041 Washer 13 20 2 1 04 3090160020 Deep groove ball bearings 6002 2Z 2 05 WE03A105 Right side Forearm 1 06 WE03P149 Bearing spacer 1 07 WE03E202 Caster...

Page 35: ...ART NO DESCRIPTION QTY 01 WE03P512 38 pipe plug PP 1 02 3100312011 Nut Nylon M12 1 03 3000413041 Washer 13 20 2 1 04 3090160020 Deep Groove Ball Bearings 6002 2Z 2 05 WE03A103 Rear Left side Caster Ar...

Page 36: ...ug PP 1 02 3100312011 Nylon nut M12 1 03 3000413041 Washer 13 20 2 1 04 3090160020 Deep groove ball bearings 6002 2Z 2 05 WE03A105 Left side Forearm 1 06 WE03P149 Bearing spacer 1 07 WE03E202 Caster a...

Page 37: ...10032 Nut Hex M10 1 03 3110310019 Within six cylinder head bolts M10 35L 1 04 3110208042 Bolt Hexagon Head M8 40L 2 05 3000408050 Washer Plastic 8 5 19 2 5 PP 2 06 MBX 605L FP Footplate ADC12 WE01P504...

Page 38: ...Right side Caster Assembly WE03E202 ITEM PART NO DESCRIPTION QTY 01 WE03P509 Caster Cover PP BLACK 1 02 WE03A202 Caster Fork 1 03 3110308122 Bolt Hexagon Head M8 82 1 04 WC9E112B Wheel Casters 152 48...

Page 39: ...Left side Caster Assembly WE03E203 ITEM PART NO DESCRIPTION QTY 01 WE03P509 Caster Cover PP BLACK 1 02 WE03A202 Caster Fork 1 03 3110308122 Bolt Hexagon Head M8 82 1 04 WC9E112B Wheel Casters 152 48...

Page 40: ...el Assembly WE03E204 ITEM PART NO DESCRIPTION QTY 01 31001W3011 Nut Hex 5 16 24UNF 4 02 3003108011 Washer Spring 8 4 03 3000408011 Washer 8 4 16 1 6 4 04 SE07P202 10 Rim A3 2 05 SE07P204 10 Tires 260...

Page 41: ...ge Flat Head Socket Cap M6 12 2 07 WE03A402 Armrest Knuckle 1 08 WE03A405 Armrest Tube Right side 1 09 3111506042 Screw Hexagon Socket Set M6 12 2 10 3100106012 Nut Hex M6 2 11 WC9P415A Adjustment Pad...

Page 42: ...3100108012 Nut Hex M8 1 05 WC9P415A Adjustment Pad Armrest 1 06 WE03A402 Armrest Knuckle 1 07 3111506042 Screw Hexagon Socket Set M6 12 2 08 3100106012 Nut Hex M6 2 09 WE03A403 Armrest Tube Left side...

Page 43: ...ART NO DESCRIPTION QTY 01 WE03A406 Seat Swivel A3 1 02 WE03P418 Spring Torsion 2 5 65Mn 1 03 WE03A408 Seat Lock Lever 1 04 3111708009 Screw Hexagon Socket Head Shoulder 8 M 40 1 05 SE1P530A Handle Bla...

Page 44: ...Compass Sport_SG_REVA_101014 43 Seat Post WE03E407 ITEM PART NO DESCRIPTION QTY 01 SE05A401 Seat Tube 1 02 WE03A407 Seat Bushing 1 03 NA Bushing Pin 1...

Page 45: ...1 02 SE05A503 Bolt Star shaped 15 M8 15L 1 03 MBC 605L CNT Controller Assembly GP605L WE03E409 1 04 SM9 GRY 1818 Seat S9 Grey Captain s Seat Adjustable 18x18 20 1 05 WE03E406 Seat Swivel Assembly 1 0...

Page 46: ...t Large Flat Head Tube Set M8 45L 2 18 WC9P453A Square pipe plug 32 32 2 5 1 19 SE1P529A Sticker Accessory Tube 62 25 PVC 1 20 WE03A503 Thumbscrew 15 M8 45L 1 21 3111804012 Screw Self tapping Phillips...

Page 47: ...NT BH Bracket with Hardware Control WC6A403A 1 03 3003105012 Washer Spring 05 2 04 3110105032 Screw Large Flat Head Socket Head Cap M5 12L 2 Controller Cable MBC 605L CNT CAB ITEM PART NO DESCRIPTION...

Page 48: ...UE Shroud Forearm ABS 1 02 WC9P510A Ring Buckle PP 1 03 311103051 Screw Phillips Countersunk Head Tapping ST3 5 12 1 Left Forearm Cap WE03E502 ITEM PART NO DESCRIPTION QTY 01 WE03P503RED Shroud Forear...

Page 49: ...L MBB 605L SHRD FBK WE03E503 ITEM PART NO DESCRIPTION QTY 01 WC9P528A Decal Logo 1 02 WE03P507ARB Shroud Front ABS 1 03 WC9P510A Ring buckle PP 2 04 311103051 Screw Phillips Countersunk Head Tapping S...

Page 50: ...r Shroud Black GP605L MBB 605L SHRD RBK WE03E504 ITEM PART NO DESCRIPTION QTY 01 WE03P505ARB Shroud Rear ABS 1 02 WC9P510A Ring buckle PP 2 03 3111103051 Screw Phillips Countersunk Head Tapping ST3 5...

Page 51: ...ng buckle PP 2 03 3111103051 Screw Phillips Countersunk Head Tapping ST3 5 12 2 04 WE03P514 Decal Left side Logo 1 Right side Fender WE03E506 ITEM PART NO DESCRIPTION QTY 01 WE03P502RED Shroud Right s...

Page 52: ...IPTION QTY 01 SE07P503 Hub Cap 10 Wheel ABS 1 02 300360601B EVA pads 6 2 5 565L 1 Casters Wheel WC9E112B ITEM PART NO DESCRIPTION QTY 01 309010608X Non standard miniature ball bearing CC105 608 ZZ 12...

Page 53: ...Compass Sport_SG_REVA_101014 52...

Page 54: ...Compass Sport_SG_REVA_101014 53 Golden Technologies 401 Bridge Street Old Forge PA 18518 www goldentech com Compass Sport w LiNX_SG_REVA_101014 Model GP605...

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