Golden Technologies Buzzaround Lite, Service Manual

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15) Check the connector on the tiller board. Is it loose on the board?
•
Yes? – Replace the tiller board.
• No? – Go to the next step.
16) Insert the key into the key switch. Measure resistance across pin 1 and pin 2 on KS1.
• Less than 1 ohm? – Replace the tiller board.
• Open? – Replace the key switch.
17) Reinstall the battery box.
18) Carefully tilt the scooter over on its side.
19) Remove the controller cover.
20) Disconnect the main harness (MH1) from the controller (CN7.)
21) Measure voltage across pin 2 and pin 9 on CN7.
• 18 – 25VDC (or battery voltage)? – Replace the main harness.
• 0VDC? – Replace the controller.
Charger Tests
NOTE: The charger will not work properly if the battery voltage is less than 14VDC.
1) Make sure that the charger (C) is plugged into a working electrical outlet.
2) Check the charger harness (CH) and the intermediate charger harness (ICH) for loose and/or corroded
connections. Clean or tighten as necessary.
3) Check charger harness (CH) and intermediate charger harness (ICH) for continuity. Replace as necessary.
Scenario 2: Power to Console, but Scooter will not run.
You insert the key into the key switch. The status LED indicates power (but no flash code) and the battery
condition meter indicates a full charge. You push the paddle and the scooter does not move.
1) Remove the battery box from the scooter.
2) Measure resistance across BAT 1 and BAT 2 located on the battery box.
•
Open? – Go to the next step.
• Less than 1 ohm? – Replace the intermediate charger harness (ICH).
3) Open the front console.
4) Disconnect the main harness (MH2) from the tiller board (TB1.)
5) With the key still in the key switch, measure resistance across pin 2 and pin 5 on the TB1.
•
Less than 1 ohm? – Go to step 9.
• Open? – Go to the next step.