Golden Technologies Buzzaround Lite Service Manual Download

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Buzzaround Lite

Service Guide

This Service Guide contains:

Troubleshooting

Replacement Instructions

Illustrated Parts Diagrams

Summary of Contents for Buzzaround Lite

Page 1: ...Buzzaround Lite Service Guide This Service Guide contains Troubleshooting Replacement Instructions Illustrated Parts Diagrams...

Page 2: ...Contact Information Golden Technologies 401 Bridge Street Old Forge PA 18518 Toll free 800 624 6374 Fax 800 628 5165 Lift Chair Bed Tech x645 Mobility Tech x648 VA Tech x647 Email parts goldentech com...

Page 3: ...Fault voltage error 14 FLASH CODE 8 Motor Fault 15 FLASH CODE 9 Controller Fault 15 COMPONENT REPLACEMENT INSTRUCTIONS 16 Controller 16 Drive Wheel 17 Key Switch 18 Paddle Pot 19 Tiller Board 20 Driv...

Page 4: ...ur shop at all times The GB106 requires 12AH batteries Problems that surface during troubleshooting are often due to the fact that the batteries are not fully charged or cannot hold their charge Make...

Page 5: ...check for continuity across CB3 and CB4 and across CB5 and CB6 Expected reading Less than 10 ohms Serviceable Circuit breaker must be replaced with exact current rating Replace wires as necessary Com...

Page 6: ...open Serviceable Replace as necessary Component Motor MT Location Rear section of scooter on transaxle Function Drives the scooter Connections MT1 Failure Signs Scooter runs slowly or not at all Tests...

Page 7: ...le potentiometer pot uses variable resistance to control speed and direction of travel by re versing polarity Connections PP1 Failure Signs Flash Codes 6 and 7 Tests Test resistance across the pin 1 a...

Page 8: ...BLACK GREEN GREEN INSIDE BATTERY BOX ICH1 1 2 3 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN7 R R G G B B ORANGE RED BAT2 BAT3 MT2 1 R 2 B 3 O 4 Bl 1 R 2 B 3 O 4 Bl BLACK BLUE BLACK BLUE ORANGE O BL R Red B Black...

Page 9: ...WWW GOLDENTECH COM info goldentech com PAGE 9 1 B TILLER WIRING DIAGRAM...

Page 10: ...e the intermediate charger harness ICH 0VDC Go to the next step 7 Measure resistance across the circuit breaker terminals OPEN Replace the circuit breaker Less than 1 ohm Check the continuity between...

Page 11: ...ged into a working electrical outlet 2 Check the charger harness CH and the intermediate charger harness ICH for loose and or corroded connections Clean or tighten as necessary 3 Check charger harness...

Page 12: ...ps that indicates flash code 5 Brake Fault The following flash codes are used to help diagnose system errors Flash Code 1 Batteries Low Scooter will operate Flash Code 2 Batteries Very Low Scooter wil...

Page 13: ...Make sure it is an approved charger FLASH CODE 5 BRAKE FAULT 1 Make sure that the scooter is in drive mode If it is in drive mode then go to the next step 2 Separate the front and rear halves of the...

Page 14: ...the battery box 3 Remove the battery box lid 4 Reinstall the battery box onto the scooter frame 5 Open the front console 6 Insert the key into the key switch 7 Insert the positive lead red from the mu...

Page 15: ...1 Separate the front and rear halves of the scooter Refer to the owner s manual 2 Turn the rear half over and disconnect the motor MT1 from the intermediate motor harness IMH1 3 Measure resistance acr...

Page 16: ...figure 1 7 Unplug the connectors from the controller Note the location of any wire ties used to secure the harnesses 8 Remove the controller See figure 1 9 Install the new controller 10 Reconnect the...

Page 17: ...n drive mode 3 Lift the scooter so that the wheel is off of the ground at least 2 inches 4 Place a support under the scooter frame 5 Remove the nut that fastens the drive wheel to the axle See figure...

Page 18: ...e key switch nut and remove the key switch from the console top half 9 Install the new key switch onto the con sole top half 10 Connect the key switch to the tiller board 11 Reinstall the tiller board...

Page 19: ...e pot from the tiller board See figure 5 6 Remove the paddle from the paddle pot 7 Remove the paddle pot from the bottom half of the console 8 Install the new paddle pot onto the bottom half of the co...

Page 20: ...isconnect the battery meter from the tiller board See figure 6 10 Disconnect the key switch from the tiller board See figure 6 11 Connect the battery meter to the new tiller board 12 Connect the key s...

Page 21: ...igure 8 Make sure you retain the axle keys See figure 7 9 Disconnect the motor harness from the power harness 10 Remove the drivetrain from the rear frame See figure 7 11 Install the new transaxle ont...

Page 22: ...B2RPC Kit Red Plastic Body includes all red parts for Buzz GB106 1 MBK B2SPC Kit Sahara Plastic Body includes all sahara parts for Buzz GB106 1 5 6 N A PFH M4 7 x 10 mm L 4 MBX B2FSA Assembly Front Sh...

Page 23: ...mpanion and Buzz GB106 4 2 Serial number decal GB106 1 3 MBB B2FDG Deck Front with Gusset Summer 2007 change for Buzz GB106 1 4 Decal Do not push pull or sit without battery GB106 1 5 N A 3 6 Decal pi...

Page 24: ...6 6 7 8 9 Decal rear shroud GB 106 1 Panel Blue Left Rear Fender Colored for Buzz 106 1 Panel Red Left Rear Fender Colored for Buzz 106 1 Panel Sahara Left Rear Fender Colored for Buzz 106 1 MBB B2RR...

Page 25: ...p surface 25 90 4 PPH Thread cutting M4 5 x 20mm L 4 Upper battery box terminal junction GB106 2 Lower battery box terminal junction GB106 3 8 9 10 11 MBE B2BATBB Bottom Battery Box for Buzz 106 1 PPH...

Page 26: ...D x 13 OD x 1 mm TH 4 PPH M5 8 x 12 mm 4 Flat washer 3 ID x 7 2OD x 6 mm TH 2 Nut M3 2 MBE B2BWHWB Harness Battery Wire with Breaker for Buzz 106 1 MBE B35ABREAK Breaker 35A for Buzz 1 MBE BCIRBREAK B...

Page 27: ...or Buzz 106 1 MBH B2FBMB Bracket Front Basket Metal for Buzz 106 1 MBH B2BASKHW Hardware Basket for Buzz 106 M5 30L 1 MBH B2FBRP Pad Front Basket Rubber for Buzz 106 28 36 3 5 1 MBH B2FBRB Bracket Fro...

Page 28: ...32 x 2 5 mm TH GB106 1 MBH BAAKN Knob Arm Adjustment for Buzz M8 12mmL 3 MBH AAAKNOB Knob Arm Adjustment for Alante Companion and Buzz M8 12mmL 3 Split washer 6 3 ID x 9 3 OD x 1 5 mm 4 SHCS M6 1 0 x...

Page 29: ...seat plate GB106 1 MBH B2SSH Handle Seat Swivel for Buzz 106 1 Cover seat plate swivel handle GB106 1 Nut M8 1 Spacer seat plate swivel handle spring GB106 1 MBX B2SSA1 Assembly First Series Flat Seat...

Page 30: ...BX B2LAA Ref 1 2 3 4 5 6 Part Description Qty MBH B2AP Pad Arm for Buzz 106 1 Frame upper left armrest GB106 1 PPH M5 8 x 30 mm 2 SHCS M6 1 0 x 12 mm 1 Frame lower left armrest GB106 1 SHCS M8 M6 1 0...

Page 31: ...X B2LAA Ref 1 2 3 4 5 6 Part Description Qty MBH B2AP Pad Arm for Buzz 106 1 Frame upper right armrest GB106 1 PPH M5 8 x 30 mm 2 SHCS M8 M6 1 0 x 30mm 1 Frame lower right armrest GB106 1 SHCS M6 1 0...

Page 32: ...info goldentech com PAGE 32 SEAT POST ASSEMBLY MBB B2SEATP Ref 1 2 Part Description Qty MBB B2SEATP Post Seat for Buzz 106 1 Insert Seat Post for Companion and GB104 106 1 Sold with MBB B2SEATP Post...

Page 33: ...WWW GOLDENTECH COM info goldentech com PAGE 33 TILLER ASSEMBLY...

Page 34: ...1 Key switch harness GB106 1 Decal rear console GB106 1 Key switch washer GB106 1 Key switch nut GB106 1 MBM BKEY Key Buzz 1 MBH BSPKNOB Knob Speed for Buzz and Buzz Lite 1 MBB B2PD Dashboard Plastic...

Page 35: ...WWW GOLDENTECH COM info goldentech com PAGE 35 FRONT FRAME ASSEMBLY MBX B2FFA...

Page 36: ...TH 2 Acorn nut M8 2 Bracket controller cover latching GB106 1 PPH M4 7 x 8mmL 2 MBB B2BCP Plate Bottom Cover for Buzz 106 1 PPH M4 7 x 25mmL 2 MBC B2C Controller Penny and Giles 45A for Buzz GB106 1 M...

Page 37: ...WWW GOLDENTECH COM info goldentech com PAGE 37 REAR FRAME ASSEMBLY MBX B2RFA...

Page 38: ...unction rear frame GB106 1 N A Nylock nut M8 4 N A Nut M6 2 MBW BATW Wheel Anti Tip for Buzzes 2 N A SHCS M61 0 x 40 mm 2 MBT BRWA Rear wheel assembly GB106 2 N A Flat washer 5 ID x 1 OD x 1 TH 2 N A...

Page 39: ...BW BFWA Ref 1 2 3 4 Part Description Qty PFH M6 1 0 X 26 mm 4 Front wheel bearing GB106 2 Rim screw side front wheel GB106 1 Tire Front for Buzz 106 1 5 6 7 Rim nut side front wheel GB106 1 Spacer fro...

Page 40: ...WWW GOLDENTECH COM info goldentech com PAGE 40...

Page 41: ...Golden Technologies 401 Bridge Street Old Forge PA 18518 www goldentech com BZ106SMAN 031309...

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