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Gold Medal ReadyPop Jr 2783-00-000, Instruction Manual

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Gold Medal ReadyPop Jr 2783-00-000 Instruction Manual Download Page 2

 

 

ReadyPop

®

 Jr.

 

Model No.: 2783-00-000 (010, 020, 030) 

 

Page 2 

 

 

gmpopcorn.com 

 

Table of Contents 

SAFETY PRECAUTIONS ................................................................................................................................... 3

 

INSTALLATION INSTRUCTIONS ................................................................................................................... 5

 

Inspection of Shipment ....................................................................................................................................... 5

 

Manual ....................................................................................................................................................................... 5

 

Model Description ................................................................................................................................................. 5

 

Items Included with this Unit ........................................................................................................................... 5

 

Setup ........................................................................................................................................................................... 6

 

Install Chute Assembly .................................................................................................................................. 7

 

Coil and Corn Pan Removal (Installation) ................................................................................................... 8

 

Reinstall Corn Pans ......................................................................................................................................... 8

 

Corn Pan Removal ........................................................................................................................................... 8

 

Electrical Requirements ..................................................................................................................................... 9

 

Before You Plug In Machine .............................................................................................................................. 9

 

OPERATING INSTRUCTIONS ...................................................................................................................... 10

 

Controls and Their Functions ........................................................................................................................ 10

 

Operating Instructions ..................................................................................................................................... 11

 

Care and Cleaning .................................................................................................................................... 12

 

Daily Kettle Cleaning Instructions ............................................................................................................... 12

 

Daily Unit Cleaning Instructions ................................................................................................................... 13

 

Troubleshooting ....................................................................................................................................... 14

 

Agitator Set Collar Adjustment ............................................................................................................ 16

 

THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY  ............ 17

 

MAINTENANCE INSTRUCTIONS ................................................................................................................ 17

 

ORDERING SPARE PARTS ............................................................................................................................ 18

 

Replacing Broken Glass .................................................................................................................................... 18

 

8 oz. Kettle 49472N (if equipped) – Agitator Assembly View ............................................................. 19

 

8 oz. Kettle 49472N (if equipped) – Kettle Bottom Assembly ............................................................ 20

 

Cabinet Exterior – Front View ....................................................................................................................... 21

 

Cabinet Exterior – Rear View ......................................................................................................................... 22

 

Door Hardware Kit 61380 – Individual Component Breakdown .................................................... 23

 

Cabinet Interior – Hanger Assembly ........................................................................................................... 24

 

Cabinet Interior – Corn Pans .......................................................................................................................... 25

 

Dome Interior – Electrical Components .................................................................................................... 26

 

Safety Labels ......................................................................................................................................................... 27

 

Accessories ........................................................................................................................................................... 27

 

Wiring Diagram ........................................................................................................................................ 28

 

WARRANTY ...................................................................................................................................................... 29

 

 

 

 

 

Summary of Contents for ReadyPop Jr 2783-00-000

Page 1: ... 2021 Gold Medal Products Co Part No 110281 10700 Medallion Drive Cincinnati Ohio 45241 4807 USA ReadyPop Jr Model No 2783 00 000 010 020 030 Instruction Manual ...

Page 2: ...Cleaning 12 Daily Kettle Cleaning Instructions 12 Daily Unit Cleaning Instructions 13 Troubleshooting 14 Agitator Set Collar Adjustment 16 THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY 17 MAINTENANCE INSTRUCTIONS 17 ORDERING SPARE PARTS 18 Replacing Broken Glass 18 8 oz Kettle 49472N if equipped Agitator Assembly View 19 8 oz Kettle 49472N if equipped Kettle Bottom Assembly 20 Ca...

Page 3: ...warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated surf...

Page 4: ... qualified persons in order to avoid a hazard 039_080614 Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Medal s Technical Service Department at 1 800 543 0862 for any questions about your machine operations replacement parts or any service questions Gold Medal Products Co does no...

Page 5: ...atures doors popping controls opposite of customer side back counter has doors popping controls on customer side Unit is also available without a kettle for the option of using an existing compatible kettle as indicated below 2783 00 000 8 oz ReadyPop Jr 8 oz kettle front counter unit 2783 00 010 8 oz ReadyPop Jr 8 oz kettle back counter unit 2783 00 020 ReadyPop Jr no kettle front counter cabinet...

Page 6: ...le located on ceiling of cabinet interior Align keyed or hook shaped prong with the correct opening then push plug all the way in and twist or rotate to lock in place To unplug untwist kettle plug before attempting to pull from receptacle 6 Doorknobs are shipped in accessories pack Install a knob with tee bolt on the LH popper door Install the door bracket and knob on the RH door Figure C The door...

Page 7: ...aft Align flat side of Shaft to Coil Assembly Plate to install Corn Pans 2 side pans 1 bottom pan See next section for complete corn pan removal and reinstallation Install Chute Assembly General images shown for reference 1 Insert both tabs on chute flap into slots in cabinet 2 Allow flap to swing down into place make sure flap swings freely 3 Fit metal chute over the 4 threaded studs 4 Install pl...

Page 8: ...ssembly plate Pan opening for motor shaft Tab Slots Tab Slots Coil Assembly 1 Remove both side corn pans lift by handle to remove 2 Slide coil assembly off motor shaft 3 Lift out bottom corn pan lift by handles to remove Reinstall Corn Pans 4 Insert bottom corn pan a Fit corn pan over motor shaft b Insert corn pan tabs into slots 5 Reinstall coil assembly reference step 2 above 6 Reinstall side co...

Page 9: ...ements We recommend this equipment be on a dedicated and protected circuit Failure to wire properly will void the warranty and may result in damage to the machine It is Gold Medal Products Co s recommendation that this machine be plugged directly into a wall outlet The use of extension cords is not recommended due to safety concerns and may cause sacrificed and or reduced performance Make sure cor...

Page 10: ...nt and dispense button DISPENSE BUTTON Lighted Push Button Switch powers the coil assembly for dispensing popcorn POWEROFF CONTROL The control automatically turns the kettle heat off after 15 minutes of idle time no popcorn popped This prevents the kettle heat element and thermostat from cycling OFF ON if the Kettle Heat Switch is left on it saves power and extends the kettle element thermostat li...

Page 11: ... corn use 2 6 oz oil Flavacol Salt Amount Use small Flavacol scoop provided Premeasure all ingredients adjust as needed for desired taste or for best results use the 8 oz Mega Pop premeasured popcorn and oil pouch Item No 2838 or pouch made for your kettle size 1 Turn all switches ON 2 To determine when kettle is ready to pop corn about 4 minutes test pop three kernels of corn in one ounce 30 ml o...

Page 12: ...ng procedures otherwise parts damage and equipment failure will result The warranty does not cover parts that are damaged due to improper cleaning Daily Kettle Cleaning Instructions 1 Turn all switches OFF and unplug the unit CAUTION A hot kettle will cause burns if you touch it Allow kettle to cool at least 1 hour before attempting to clean DO NOT use ice or water to cool down a hot kettle Severe...

Page 13: ...o clean 2 Remove the old maid pan coil assembly and corn pans take them to the sink to clean with soap and water then rinse and dry To remove coil and corn pans refer to Coil and Corn Pan Removal in Installation section 1 Remove any remaining popcorn 2 Remove the 2 side corn pans 3 Slide coil assembly off motor shaft 4 Lift the bottom corn pan out of unit 3 As needed use a vacuum under corn pan to...

Page 14: ...operated on low voltage this could cause the kettle not to reach the proper operating temperature Check with a qualified electrician B Inadequate Supply Lines B Inadequately sized electrical supply lines or use of extension cord in addition to being a fire hazard would also prevent the kettle from reaching the proper operating temperature Check with a qualified electrician C Inferior Corn C Inferi...

Page 15: ...ON If the LED is ON and popcorn does not dispense when the button is pushed the button or the motor may be faulty contact qualified service personnel for inspection repair B Coil Assembly not installed correctly B Coil Assembly not installed correctly reference Initial Setup section for instructions to properly install coil assembly on motor shaft C Dispense Chute C Make sure the dispense chute op...

Page 16: ...r gears at full gear contact it can cause binding as the kettle is dumped 4 Snug tighten only the set screw in set collar above the crossbar to hold position Then lift the agitator weight and check the clearance between the shaft and the kettle bottom If there is adequate clearance fully tighten the set screw to secure set collar in place 5 Adjust clearance between the bottom of the crossbar and t...

Page 17: ...en cleaning 008_012221 DANGER Improper installation adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installa...

Page 18: ...IMENSIONS Height x Width x Thickness Front Glass 22 375 x 16 938 x 125 568 3 mm x 430 2 mm x 3 2 mm Side Glass 2 pieces 22 375 x 14 938 x 125 568 3 mm x 379 4 mm x 3 2 mm 1 Turn machine OFF unplug unit and allow it to cool before attempting to replace glass 2 Remove all loose pieces of glass popper units kettle may be removed to change glass 3 Place a bungee or large rubber band around the unit to...

Page 19: ...49017 10 REAR KETTLE LID 49016 11 AGITATOR BEARING HUB 43434 12 NEEDLE BEARING 47106 13 SPUR GEAR KIT Includes 2 gears with set screws Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a set 47059K 14 SET SCREW 10 32 X 3 16 41742 15 6 OZ AGITATOR SHAFT 69710 16 SET COLLAR 5 16 ID 5 8 OD 46649 17 6 OZ STIR ROD 69714 18 AGITATOR WEIGHT 69715 15 16 14 18 17 Complete Agitator Assembly I...

Page 20: ...ERRATED LOCK NUT 49317 9 5 16 18 X 3 4 SQUARE HEAD BOLT 49446 10 8 32 x 5 16 SLOTTED HEX fastens ground 49594 11 8 32 TOP LOCK NUT always replace if removed 67943 12 8 32 x 1 SS HEX SC holds Thermostat 49076 13 450 F THERMOSTAT includes two 6 32 Screws 76089 14 THERMOSTAT SHUNT BAR 47193 15 525 F THERMOSTAT includes two 6 32 Screws 76702 Lock Nut View 2 3 Kettle Bottom Assembly 1 5 4 6 7 8 9 10 15...

Page 21: ...ges of glass 49509 49509 15 GLASS CHANNEL for top bottom of side glass 49510 49510 17 GLASS CHANNEL for top bottom of front glass 49511 49511 9 GLIDE FOOT 2 required 47328 47328 10 10 24 X 3 4 HEX HD 41314 41314 11 BLACK CRUTCH TIP 49123 49123 12 PUSHBUTTON SWITCH BLUE 55549 55549 13 DISPENSE LABEL 114269 114269 14 KNOB BLACK 1 4 20 12793 12793 15 CHUTE COVER 114322 114322 16 DISPENSER CHUTE 11672...

Page 22: ... SUPPLY CORD 15 AMP 22038 12 SCREW 8 32X3 8 PAN HD PH 74141 13 MOTOR COVER 114132 14 HOLE PLUG ROCKER SWITCH 42743 15 7 16 CONDUIT BUSHING 77080NM 16 2 POSITION WIRE CONNECTOR 55621 17 DRIVE MOTOR 120V drives Coil Assembly 114072 18 10 24 X 3 4 HEX HD 41314 15 17 18 16 6 For labels see Safety Label section CAUTION If supply cord is damaged it must be replaced by Gold Medal Products Co its service ...

Page 23: ... Number 61380 1 KNOB LID LIFT 47120 2 TEE BOLT 75267 3 8 32 X 5 16 SLOTTED HEX 49594 4 8 32 X 3 8 PH PAN W SEMS 42227 5 ACORN NUT 8 32 47702 6 MALE HINGE SHORT LEFT 41349 7 FEMALE HINGE LEFT HAND 61359 8 FEMALE HINGE RIGHT HAND 61373 9 MALE HINGE SHORT RIGHT 41350 Complete Door Hardware Kit P N 61380 contains all parts shown above 7 6 1 4 9 8 2 3 5 ...

Page 24: ...UR GEAR KIT Includes 2 gears with set screws Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a set 47059K 9 10 32 X 3 16 SET SCREW 41742 10 GEAR BLOCK ASSY 67194 11 10 24 X 3 4 HEX HD fastens Gear Block assembly to Kettle Drive Motor 41314 12 15 AMP TWIST LOCK KETTLE RECPT 49330 13 SCREW 8 32X3 8 PAN HD PH 74141 14 8 32 HEX M S NUT 74149 Front Counter image shown for general parts...

Page 25: ...HBUTTON SWITCH BLUE 55549 10 CABLE CLAMP 87219 11 POWER SUPPLY 12VDC 55231 12 6 32 X 5 8 PAN PHILLIPS 77069 13 2 POS WAGO LEVER NUT 12GA 55621 3 POS WAGO LEVER NUT 12GA 55244 5 POS WAGO LEVER NUT 12GA 55245 14 8 32 X 3 8 PH PAN W SEMS 42227 15 8 32 HEX M S NUT 74149 16 7 16 CONDUIT BUSHING 77080NM 17 PULL HANDLE 39535 18 HEX NUT 10 32 ESLOK 74549 19 CORN PAN RH handle not incl 114864 20 CORN PAN L...

Page 26: ...L PAN M S 39000 3 6 32 GRIP NUT ZINC PLATED 47517 4 POWER SUPPLY 24VDC 20W 55394 5 20W POWER SUPPLY BRACKET 55414 6 1 4 20 X 1 2 HEX HD BOLT 14821 7 1 4 20 SERRATED LOCK NUT 46311 8 KETTLE DRIVE MOTOR 120V 47038 9 2 POS WAGO LEVER NUT 12GA 55621 3 POS WAGO LEVER NUT 12GA 55244 5 POS WAGO LEVER NUT 12GA 55245 10 8 32 X 3 8 PH PAN W SEMS 42227 11 8 32 HEX M S NUT 74149 12 SCREW 8 32X3 8 PAN HD PH 74...

Page 27: ...4 LABEL DO NOT CLEAN 49393 5 MAIN GROUND LABEL 42375 6 WARNING SURFACE CONTACT 87087 7 CONDUIT WARNING LABEL 82840 8 WARNING LABEL CORD 68720 Accessories Item Part Description Part Number 1 STAMPED ALUMINUM SCOOP 2071 2 6 5 CC MEASURE 47678 3 OIL MEASURE 1 3 CUP 47150 4 MEASURE ONE CUP 47147 3 2 1 4 On units with PowerOff Control feature only 5 7 Unit Labels Kettle Lead In Label 6 3 8 Power Cord L...

Page 28: ...ReadyPop Jr Model No 2783 00 000 010 020 030 Page 28 gmpopcorn com Wiring Diagram Model No 2783 Series ...

Page 29: ... OUR PART INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any wa...

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