Gold Medal Pop-O-Gold Instructions Manual Download Page 31

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Pop-O-Gold

http://www.gmpopcorn.com

Page 31

MOTOR PLATE BREAKDOWN

Item

Part Description

Part No.

Lamp Holder

47047

Wire Harness

41712

Motor Capacitator 7.5 uf (Black-Bison Motor)

46107

Motor Capacitator 10 uf (White-Franklin Motor)

46110

Transient Filter

89087

Kettle Drive Motor

41449R

8W Foil Element

41640

Aluminum Oil Tubing (sold by the ft.)

41047

Kettle Receptacle Assy

55165

Kettle Shunt Trip Breaker

55222

Bracket

55254

Circuit Breaker, 15A (x2)

47364

Temperature Control Board

41001

Axial Fan

48018

Exhaust Blower

41015

Thermocouple Wire Assy (x2) (Included with
55165, also sold separately)

55164

See Controls Parts Breakdown for

Switches and Indicator Lights.

See next page

for Relays

Summary of Contents for Pop-O-Gold

Page 1: ...Part No 41490 Pop O Gold Instruction Manual Cincinnati OH 45241 4807 USA ...

Page 2: ...se a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thoroughly before installing servicing or operating this equipment 014_020416 WARNING To avoid burns DO NOT touch the kettle or any heated surface DO NOT place or ...

Page 3: ...12_010914 WARNING This machine is NOT to be operated by minors 007_010914 Note Improvements are always being made to Gold Medal s equipment This information may not be the latest available for your purposes It is critical that you call Gold Medal s Technical Service Department at 1 800 543 0862 for any questions about your machine operations replacement parts or any service questions Gold Medal Pr...

Page 4: ... Neutral 1 Ground All electrical components in this machine are 120 V motors heat elements lights etc and therefore require Hot to Neutral connection NOT Hot to Hot A wall receptacle is supplied with the machine This receptacle will accept the attachment plug on the machine and must be used FIRE SUPPRESION MODELS If equipped fire suppression components are in accordance with ANSUL R 102 specificat...

Page 5: ...e lead in cord Tighten the ring on the kettle lead in plug Oil Dispense Installation To connect and calibrate the oil dispense system to this popper refer to the Bucket Pump Gold Medal Item No 2114 or Bag in a Box Gold Medal Item No 2257 Instruction Manual included with the unit The proper amount of oil for the 32oz unit is between 8 oz to 10 5 oz To check for proper amount of oil and assure oil i...

Page 6: ...t may be desirable to keep this switch on at night if you have problems keeping the coconut oil liquid Coconut oil will congeal at temperatures below approximately 76º F 24º C Reference the Instruction Manual for the oil dispense unit RED OIL DISPENSE PUSH BUTTON SWITCH When pushed this switch will dispense the pre set amount of oil into the kettle Reference the Instruction Manual for the oil disp...

Page 7: ... Salt Sweet Switch 2 Switch Cover For Salt Sweet Switch only 3 Oil Dispense Push Button PB Switch 4 Green Pilot Light 5 Lighted Rocker Switch 6 Load Dump Pilot Light Amber 7 3 Position Rocker Switch Flexi Pop Models Only 8 Switch Rocker SPDT Salt Sweet Only 2011 Models only with Flexi Pop and Salt Sweet ...

Page 8: ... 18 oz 532 ml 4 5 to 6 oz 133 to 177 ml 1 5 Tblsp 20cc POPPING STANDARD SALTED POPCORN 1 Turn all switches ON if equipped the Flexi Pop Switch should be on 32 oz and the Salt Sweet Switch should be on Salt mode Note When popping with coconut oil be sure the oil is liquid As a check dispense oil into a measuring cup first should be between 8 to 10 5 oz then use that oil for the first popping cycle ...

Page 9: ...le is ready about 5 8 minutes the Yellow Light and Audible Signal if enabled will turn ON 3 Lift the kettle lid and pour in 18 oz of corn use supplied smaller corn cup and 1 5 tablespoon of Flavacol Close lid 4 Press the Red Oil Dispense PB Switch to add oil The proper amount of oil is pumped into the kettle The Light and Signal will turn OFF 5 When the corn has finished popping the Light and Sign...

Page 10: ... popcorn and oil If the signal occurs before or after the popping has stopped the signal timing must be adjusted Have a qualified service person adjust the signal to dump reference the Electronic Temperature Control section 7 On the final kettle of corn turn the Kettle Heat Switch OFF just as the lids are forced open by the popping corn This procedure saves electricity since the kettle has plenty ...

Page 11: ... cause burns if you touch it with your hand Allow kettle to cool at least 1 hour before attempting to clean DO NOT use ice or water to cool down a hot kettle Severe kettle damage will result 1 When cool wipe the outside of the kettle with a clean soft cloth DO NOT use oven cleaners or abrasive materials as they will damage the kettle 2 Every night mix Gold Medal s Heat n Kleen solution Item No 209...

Page 12: ...g the unit and allow it to cool before attempting to clean 2 Clean grease tray under Baffle Filter and clean all pans accessories in order to sanitize them before each use 3 Clean under corn pan to remove all popcorn bits and seeds 4 Take a clean SLIGHTLY damp cloth and wipe excess grease from the glass and cabinet 5 Wipe the stainless steel parts with a clean cloth and cleaner designed for stainl...

Page 13: ...ver plate on the ceiling inside the popper Remove the cover the Bag Filter and the 2 Mesh Filters Step 3 Clean the bag filter and the mesh filters in warm soapy water then rinse Let dry overnight and reinstall CAUTION Keeping the filters clean is important to let the exhaust system do its job Oil Mist Bag Filter 2 Metal Mesh Filters Loosen 2 Screws Step 1 Daily Filter Cleaning Remove the first Mes...

Page 14: ...adjustment alteration service or maintenance can cause property damage injury or death Any alterations to this equipment will void the warranty and may cause a dangerous condition This appliance is not intended to be operated by means of an external timer or separate remote control system NEVER make alterations to this equipment Read the Installation Operating and Maintenance Instructions thorough...

Page 15: ...re or dry out your popping cycles will be slow KETTLE DOES NOT HEAT Before you go any further make sure the kettle lead in cord is plugged in and the Kettle shunt trip breaker is not tripped The shunt trip beaker may trip during transit if the breaker is reset then trips again contact a service technician for inspection repair before going any further KETTLE HEAT SWITCH Check the voltage to and fr...

Page 16: ...st 2 Signal to Dump If you want the signal to dump to be a little sooner or later you can adjust the Kettle Dump potentiometer see image below Turn clockwise CW to signal sooner counterclockwise CCW to signal later 3 The patented Overshoot circuit is tuned for the kettle DO NOT adjust this potentiometer 4 The Audible Signal to Dump has three options full volume half volume no sound yellow light on...

Page 17: ...7 Or place orders by phone or online Phone 800 543 0862 513 769 7676 Fax 800 542 1496 513 769 8500 E mail info gmpopcorn com Web Page gmpopcorn com REPLACING BROKEN GLASS If you accidentally break a panel of glass it can be replaced very easily without disassembling the popper Gold Medal Products does not ship glass Obtain from local glass shop and always purchase tempered glass 1 Remove all loose...

Page 18: ...Assembly Includes Lids To install Nut Retainer Slightly bend tabs down Once bolts are tightened into block fully bend each tab against flat side of head 18 20 21 19 16 14 15 22 17 23 Complete Agitator Assembly Spacer increases height of shaft when bearing does not rest at least 3 16 into gear block 11 12 10 13 9 Kettle Assembly 2127HT Shown ...

Page 19: ... 61225 10 SPACER used to increase shaft height when Cam Follower Bearing does not rest at least 3 16 into Gear Block 106035 11 SPUR GEAR NOTE Always replace Agitator Spur Gear and Kettle Drive Motor Gear as a set 41380 12 SET SCREW 10 32 X 3 16 41742 13 WOODRUFF KEY 3 1 8 X 1 2 41730 14 SET COLLAR 1 2ID X 7 8OD 2 required 47326 15 SET SCREW 1 4 20 X 3 16 2 required 47751 16 OIL TUBE W FUNNEL Oil R...

Page 20: ...Pop O Gold http www gmpopcorn com Page 20 32 oz Kettle Bottom Assembly 5 6 4 8 9 7 10 2 3 1 Element View Interior Kettle Shell Bottom View Junction Box Interior View 15 16 14 13 12 11 19 17 18 14 ...

Page 21: ...RETAINER 16 required 50190 6 HEX NUT 1 4 20 16 required 41451 7 ELEMENT CLAMP 8 required 41491 8 TUBULAR ELEMENT 1000W 41536 9 TUBULAR ELEMENT 1800W 48650 10 HEAT ELEMENT 1050W 48651 11 KETTLE SHELL ASSY 32 OZ 41528 12 KETTLE LEAD ASSEMBLY 55140 13 8 32 X 1 2 SLOTTED H W H Screw 49379 14 JUNCTION BOX ASSEMBLY 61084 15 JUNCTION BOX GASKET between Junction Box and Cover 40965 16 JUNCTION BOX GASKET ...

Page 22: ... Page 22 DOME BREAKDOWN Fluorescent Lighting Item Part Description Part No 1 Light Tube Holder 41020 2 Sign Glass With Graphics 41506 3 Light Ballast 41509 4 FS 25 Starter 41508 5 Light Tube Holder for Starter 41021 6 Molded Plug 47726 ...

Page 23: ... DOME BREAKDOWN Neon Lighting Item Part Description Part No 1 Molded Plug 47726 2 12 Volt Power Supply 55231 3 Power Supply Bracket Assembly 55233 4 Clear Sign Cover included with 67524 67418 5 LED Sign Assembly 67524 6 Sign Brackets x2 67488 ...

Page 24: ...Pop O Gold http www gmpopcorn com Page 24 DOME BREAKDOWN LED Lighting Item Part Description Part No 1 Popcorn Sign w Graphics 82473 2 24V 25W Power Supply 55350 3 Molded Plug 47726 4 LED Strip x2 55379 ...

Page 25: ...Pop O Gold http www gmpopcorn com Page 25 CABINET BREAKDOWN 6 8 10 9 7 1 2 4 5 11 3 See Door Hardware Kits parts breakdown on next page ...

Page 26: ...er x2 37513 11 Plexiglas Doors x2 61129 Door Hardware Kits Individual Component Breakdown Item Part Description Part Number 47054 47055 1 DOOR KNOB 41013 41013 2 8 32 X SCREWS PH PAN W SEMS 47124 47124 3 ACORN NUT 8 32 47702 47702 4 TEE BOLT 75267 75267 5 MALE HINGE SHORT LEFT 41349 6 FEMALE HINGE LONG LEFT 41352 7 FEMALE HINGE LONG RIGHT 41351 8 MALE HINGE SHORT RIGHT 41350 4 3 8 7 6 5 1 2 3 2 Co...

Page 27: ...Pop O Gold http www gmpopcorn com Page 27 CABINET BREAKDOWN Item Part Description Part No 1 LH Cabinet Drawer Slide 46512 2 RH Cabinet Drawer Slide 46511 3 Corn Bin Retainer 41661 ...

Page 28: ...of 5 Filters 63633 4 Blower Cover 62158 5 800 Watt Tubular Element 61128 6 Thermostat Mounting Bracket 55500 7 Thermostat 55496 8 Blower Motor 61123 NOTE This Element will be covered For proper operation you MUST remove the cover and clean underneath the element every 3 4 months Be sure the machine is off and the power is disconnected before cleaning ...

Page 29: ...Pop O Gold http www gmpopcorn com Page 29 CABINET BREAKDOWN ...

Page 30: ...Kettle Drive Motor Gear as a set 41380 5 Gear Block Assy 41432 6 Hanger Arm Assy 41941 7 75 Watt Halogen Lamp x2 41979 8 Oil Mist Filter 41169 9 5 Layer Grease Filter x2 41250 10 Kettle Receptacle Assy 55165 11 Filter Cover Assy 41934 12 Knob 12319 13 Set Screw 10 32 x 1 41448 14 Kettle Retainer 43426 15 Clean In Place Latch 41618 16 Shock Absorber Pin Not Shown 41833 17 Spring Not Shown 86009 All...

Page 31: ...r 89087 5 Kettle Drive Motor 41449R 6 8W Foil Element 41640 7 Aluminum Oil Tubing sold by the ft 41047 8 Kettle Receptacle Assy 55165 9 Kettle Shunt Trip Breaker 55222 Bracket 55254 10 Circuit Breaker 15A x2 47364 11 Temperature Control Board 41001 12 Axial Fan 48018 13 Exhaust Blower 41015 14 Thermocouple Wire Assy x2 Included with 55165 also sold separately 55164 See Controls Parts Breakdown for...

Page 32: ...036 Item Part Description Part No 1 Relay 30A DPST 120V Coil Domestic 55219 2 Relay 30A DPDT 120V Coil Domestic Flexi Pop 46081 3 Relay 30A DPST NO 120V Coil 4 Terminals Domestic 48590 4 Relay 30A DPDT 120V Coil 6 Terminals Domestic 48645 5 Contactor IEC 220V Coil Export 89082 6 Contactor IEC 40A 120V Coil Domestic 48912 7 Contactor IEC 32A 120V Coil Domestic 48945 8 Relay 30A DPDT 240V Coil Expor...

Page 33: ...ch 55440 2 Switch Cover For Salt Sweet Switch only 48786 3 Oil Momentary 41031 4 Green Pilot Light 48660 5 Lighted Rocker Switch 42798 6 Load Dump Pilot Light Amber 55039 7 3 Position Rocker Switch Flexi Pop Models Only 39410 8 Switch Rocker SPDT Salt Sweet Only 2011 Models only with Flexi Pop and Salt Sweet 55050 ...

Page 34: ...Pop O Gold http www gmpopcorn com Page 34 WIRING DIAGRAM For wiring information please reference the Wiring Diagram shipped with the popper ...

Page 35: ...nd dumping the kettle This potentiometer will subtract up 10 of the set point jumper value to fine tune the alarm point If the kettle heat switch is turned on and the beeper is sounding one of the following actions should be taken 1 Load the corn and oil or 2 Dump the popped corn from the kettle or 3 Turn off the kettle heat switch if you are finished popping corn The High Limit Control is fixed a...

Page 36: ...0ºF A change of 1 CW on the potentiometer will subtract about 3 seconds from the alarm set point 2 To sound the beeper later turn the Kettle Dump pot counterclockwise CCW A change of 1 CCW on the Dump potentiometer will add about 3 seconds to the alarm set point Adjustment of beeper Sound Level If you would like to lower the beeper volume remove jumper J3 shown in figure 1 To stop the beeper remov...

Page 37: ...TC A wiring Look at the terminal blocks for a loose connection Check the kettle wiring for a loose or broken thermocouple wire c If the Probe LED is not on the thermocouple connections are OK If the Limit LED and Alarm LED s are on and the beeper is on check the Set Point Jumpers Most likely the jumper has come off If the Jumper is in place temporarily move it to a different temperature setting to...

Page 38: ...cludes a patented first time overshoot circuit On power up if the kettle is below the first time overshoot temperature it is normal for the heat light to go off and the kettle to stop heating before the set dump temperature The kettle will continue to heat as soon as the kettle temperature drops below the first time overshoot temperature 4 The Limit Heat and Alarm LED s indicate the state of the o...

Page 39: ...is the Control Thermocouple Input is Yellow Wire TC A is the Limit Thermocouple Input is Yellow Wire Beeper Off On Jumper Remove for no sound Beeper Volume Jumper Remove for lower sound Set Point Jumper See Table 1 for Location Salt Sweet Option there are two jumpers with wires The common wire white is connected to a bottom jumper pin First Time Overshoot Pot Factory Set Do Not Adjust Kettle Dump ...

Page 40: ...NG THE IMPLIED WARRANTY OF MERCHANTABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF In no event shall Gold Medal Products Co be liable for special incidental or consequential damages No claim under this warranty will be honored if the equipment covered has been misused neglected damaged in transit or has been tampered with or changed in any way No claim under ...

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