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RV Kit Installation

RV Kit Installation

RV Kit Installation

RV Kit Installation

RV Kit Installation

5.1  Using the Mounting Feet

1. Assemble the mounting feet onto the ends of the solar module using the 1/4” bolts,

washers and nuts as shown in Figure 2.

2. Tighten nuts securely using a 7/16” wrench.

3. Place the module in a location that follows the criteria listed here:

Select a location where the mounting surface is at least 1/2" thick and strong

enough to support mounting hardware, the solar module and wind loads.

Minimize distance between the location of the solar module and the location

where the power cable will enter the vehicle to connect to the battery.

Place the module lengthwise along the roof to reduce wind loading on vehicles

(if applicable).

Avoid internal wiring when selecting the spots for drilling the four mounting

holes.

Ensure obstacles, such as air conditioners, will not shade the solar module.

  *  Place module so that you have room to expand the current system if needed.

4. Mark the mounting hole locations by using a pencil to trace through the holes in the

mounting feet. Drill mounting holes only one inch deep with a 3/8” drill bit.

5. Use the appropriate sealant as recommended by your RV Dealer to ensure a

watertight installation.

6. Gently insert the well-nuts into the drill holes so that only the topmost flange part

remains above the roofline. Be careful not to push well-nuts through the holes.

7. Insert screws with lock washers and tighten. Do not overtighten.

6.0  Installing the GPR-22 Regulator

The GPR-22 regulator is included in all Go Power! RV Kits except the GP-RV10

and  Expander Kits.

The GPR-22 regulator provides the necessary protection for the RV battery system. A

condensed version of the installation instructions appear below, however please read

the full installation manual included with the GPR-22 regulator.

1. Disconnect or cover the solar modules and disconnect the batteries before

commencing the GPR-22 regulator wiring.

2. Run the solar module power cable to the location of the GPR-22 regulator. Do not

connect the wires to the regulator or the batteries. Identify the polarity

of the wires located on the battery and solar module (positive and

negative). Use coloured wires or mark wire ends with tags. Contacting the leads

of the regulator in reverse polarity, however brief, will blow the panel fuse and may

damage the GPR-22.

3. Wire the regulator according to the wiring schematic shown in Figure 4 and Figure

5. Tighten all connections.

4. Read the GPR-22 regulator Manual prior to installing.

6.1  Mounting the Regulator

The GPR-22 regulator should be mounted in a location relatively close to the battery,

but easily seen for monitoring system operation. Wires must be run from the solar

module to the regulator and then to the battery. The GPR-22 regulator is designed to be

flush mounted on the side of a cabinet or wall where the wiring can be accessed from

the back. Allow two to three inches behind the unit. The regulator should be mounted

indoors, in a dry location.

1. Select a suitable location for the installation of the regulator. Run the power cable

from the solar module to the location selected.

Figure 4   GPR-22 regulator

wiring schematic

Figure 5

  GPR-22 regulator

wiring connection detail

Figure 3

Solar

Module

1/4” Flat

Washer

1/4’

Lock

Washer

1/4’ Bracket

Bolt

Mounting

Foot

R V

Roof

Figure 2

1/4” Nut

R V

Roof

Solar

Module

Mounting

Foot

Load

Battery

Solar Array

Summary of Contents for RV-10

Page 1: ... 80 GP RV102 110 115 GP RV160 GP RV240 GP RV50 55E GP RV80E GP RV102 110E US Contact Information Go Power Electric Inc 340 El Pueblo Rd Suite F Santa Cruz CA 95060 Tel 866 247 6527 Fax 866 607 6527 Email info gpelectric com Canadian Contact Information Go Power Electric Inc 1969 Keating Cross Rd Victoria BC V8M 2A4 Tel 866 247 6527 Fax 866 607 6527 Email info gpelectric com ...

Page 2: ... 6 2 4 RV 102 RV 110 RV 115 RV 204 RV 220 6 2 5 Expander Kits Using an Interconnect Cable 6 3 0 Wiring the RV 102 RV 110 RV 115 Kits 7 3 1 Wiring Two Solar Modules In Parallel with MC Cables 7 3 2 Modules with MC Connectors Wired to a Non Potted Junction Box 7 4 0 Routing Power Cable through the Fridge Vent 7 4 1 Method 1 Hole in Side of Vent 7 4 2 Method 2 Through Screen Grid 7 5 0 Mounting the S...

Page 3: ...r particular installation Kits with MC connectors will not include parts 04 and 07 Only kits with MC connectors and more than one module will include parts 05 and 06 RV Kit Installation RV Kit Installation RV Kit Installation RV Kit Installation RV Kit Installation 01 02 03 04 07 09 10 11 12 13 14 15 16 18 19 Solar Module GPR 22 A Regulator 20 Parts Checklist Battery not included 17 08 Optional 21...

Page 4: ...ately one volt the GPR 22 regulator will resume charging Please read and understand all instructions before installing your new product for the easiest and safest installation Before installing the kit please review the installation design included in this Installation Manual If you have any doubts as to this kit s sustainability or compatibility with your RV please contact your authorized Go Powe...

Page 5: ...V 10 Section 2 1 RV 50 55 Section 2 2 RV 80 Section 2 3 RV 102 110 115 Section 2 3 Weekender Section 2 3 RV 160 Section 2 4 RV 240 Section 2 4 Snowbird Section 2 4 Wiring Diagrams located at the end of the manual Junction Boxes Diagram 1 Wiring Single and Parallel Modules Diagram 2 Cable Extensions for MC Connectors Diagram 3 MC Connections for 1 2 Modules Diagram 4 2 1 RV 10 1 Remove the module s...

Page 6: ...gh the Fridge Vent 2 4 RV 160 RV 240 Snowbird Expander Kits Multipanel Using an Interconnect Cable 1 Strip 6 of outer sheathing from the power cable exposing positive red and negative black wires Do not nick wires 2 Remove the modules Junction Box covers Place the modules side by side glass down Remove the knockout on the Junction Box for the cable To remove the knockout on the Junction Box hold a...

Page 7: ...his case the MC cables may be ignored and the Junction box may be wired normally The MC cables may be removed or left in place as long as they do not impede the installation process Do not connect the positive and negative MC cables from the same junction box together this will short circuit the module 4 0 Routing Power Cable through the Fridge Vent Locate the refrigerator vent on the roof of the ...

Page 8: ...10 and Expander Kits The GPR 22 regulator provides the necessary protection for the RV battery system A condensed version of the installation instructions appear below however please read the full installation manual included with the GPR 22 regulator 1 Disconnect or cover the solar modules and disconnect the batteries before commencing the GPR 22 regulator wiring 2 Run the solar module power cabl...

Page 9: ...r installation including but not limited to improper environmental protection and improper hook up Acts of God including lightning floods earthquakes fire and high winds Damage in handling including damage encountered during shipment 2 This warranty shall be considered void if the warranted product is in any way opened or altered The warranty will be void if any eyelet rivets or other fasteners us...

Page 10: ... be liable to purchaser or purchaser s customers or to anyone else for any punitive special consequential incidental or indirect losses or damages resulting from the sale of the product whether based upon loss of goodwill lost profits work stoppages impairments of other goods breach of contract or otherwise 6 This warranty supersedes all other warranties and may only be modified by statement in wr...

Page 11: ...y or solar cell which flows in one direction The unit for current is ampere or amp for short and designated by the letter A Cycle One battery cycle equals one discharge and one charge Deep Cycle Battery Batteries that are designed to discharge as much as 80 of their capacity as opposed to engine starting or shallow cycle batteries which are designed for heavy cranking but will not stand up to repe...

Page 12: ...d all sides of the array fully exposed to the wind Open Circuit Voltage Voc Refers to a photovoltaic device s voltage potential when it is disconnected from the rest of the PV system Panel A group of photovoltaic modules or single module mechanically mounted on a single frame Parallel Connection Electrical connection where the positive terminals of a number of devices are connected together as are...

Page 13: ...d battery Normally used to refer to large sulfate crystals rather than small crystals formed in normal battery operation The sulfate on the plates of a battery will harden if left in a partially charged state causing reduced battery capacity and shortening the life of the battery If caught in time equalization will remove the buildup of sulfation Voltage The electrical potential between two points...

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