Go Power! Electric RV-10 Manual Download Page 5

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RV Kit Installation

RV Kit Installation

RV Kit Installation

RV Kit Installation

RV Kit Installation

Note:

This installation guide does not list

all possible variations of available

solar modules. This installation guide

will address the assembly of

standard Go Power! Electric RV Solar

Power Kits, which contain one, two or

three solar modules connected in

parallel for a 12 volt system.

Expander Kits are available to add

solar modules to an existing system.

Observe correct polarity at all times.  Any contact in reverse polarity, however

brief, will cause the regulator and/or inverter fuse to blow and may damage the unit.

Do not exceed the voltage and current ratings of the regulator. The total

current of the solar system is the sum of the short circuit current of the solar modules

in parallel multiplied by a  safety factor of 1.25. The resulting system current is not to

exceed the amperage rating of the regulator. The voltage of the array is the rated open

circuit voltage of the solar modules and is not to exceed 26 volts for a 12 volt system

and 52 volts for a 24 volt system. If your solar system exceeds these ratings, contact

your dealer for a suitable regulator alternative.

1.3  Tools Required (Additional tools may be required)

a. Slot Screwdriver

b. # 2 Robertson Square Head Screwdriver

c. Keyhole saw

d. Punch or Awl

e. Pliers

f. Wire Strippers

2.0  Wiring the Solar Module and Power Cable

Please follow the directions in the appropriate section, depending on which kit you are

about to install.

Kit Model

Manual Section

RV-10

  Section 2.1

RV-50/55

  Section 2.2

RV-80

  Section 2.3

RV-102/110/115

  Section 2.3

Weekender

  Section 2.3

RV-160

  Section 2.4

RV-240

  Section 2.4

Snowbird

  Section 2.4

Wiring Diagrams (located at the end of the manual)

Junction Boxes

Diagram-1

Wiring Single and Parallel Modules

Diagram-2

Cable Extensions for MC Connectors

Diagram-3

MC Connections for 1-2 Modules

Diagram-4

2.1  RV-10

1. Remove the module’s Junction Box cover. Remove the knockout on the Junction

Box for the connector and power cable. In some cases the connector may have

already been factory installed. To remove the knockout on the Junction Box, hold a

screwdriver tip against the knockout and strike sharply.

2. Install the connector for the power cable as shown in Diagram-1, “Junction Boxes”.

Strip back 3” of sheathing from the power cable. Insert the stripped back end of the

power cable through the connector and into the junction box. Secure the black wire

under the screw on the positive terminal, and the white wire under the negative

terminal. If the power cable consists of red and black wire, then red is positive and

black is negative. Ensure that all the wiring connections are tight. Replace the Junction

Box cover.

3. Continue to Section 4, “Routing the Power Cable through the Fridge Vent”.

The RV-10 solar module has a limited 5 year warranty.

2.2  RV-55

1. Remove the module’s Junction Box cover. Remove the knockout on the Junction

Box for the connector and power cable. In some cases the connector may have

already been factory installed or may consist of a foam insert. To remove the

knockout on the Junction Box, hold a screwdriver tip against the knockout and

strike sharply.

g. Wire crimpers

h. Electric hand drill

i. 1/16 and 3/8 inch drill bit

j. 5/16 and 7/16 inch wrench

k. Sealant

Summary of Contents for RV-10

Page 1: ... 80 GP RV102 110 115 GP RV160 GP RV240 GP RV50 55E GP RV80E GP RV102 110E US Contact Information Go Power Electric Inc 340 El Pueblo Rd Suite F Santa Cruz CA 95060 Tel 866 247 6527 Fax 866 607 6527 Email info gpelectric com Canadian Contact Information Go Power Electric Inc 1969 Keating Cross Rd Victoria BC V8M 2A4 Tel 866 247 6527 Fax 866 607 6527 Email info gpelectric com ...

Page 2: ... 6 2 4 RV 102 RV 110 RV 115 RV 204 RV 220 6 2 5 Expander Kits Using an Interconnect Cable 6 3 0 Wiring the RV 102 RV 110 RV 115 Kits 7 3 1 Wiring Two Solar Modules In Parallel with MC Cables 7 3 2 Modules with MC Connectors Wired to a Non Potted Junction Box 7 4 0 Routing Power Cable through the Fridge Vent 7 4 1 Method 1 Hole in Side of Vent 7 4 2 Method 2 Through Screen Grid 7 5 0 Mounting the S...

Page 3: ...r particular installation Kits with MC connectors will not include parts 04 and 07 Only kits with MC connectors and more than one module will include parts 05 and 06 RV Kit Installation RV Kit Installation RV Kit Installation RV Kit Installation RV Kit Installation 01 02 03 04 07 09 10 11 12 13 14 15 16 18 19 Solar Module GPR 22 A Regulator 20 Parts Checklist Battery not included 17 08 Optional 21...

Page 4: ...ately one volt the GPR 22 regulator will resume charging Please read and understand all instructions before installing your new product for the easiest and safest installation Before installing the kit please review the installation design included in this Installation Manual If you have any doubts as to this kit s sustainability or compatibility with your RV please contact your authorized Go Powe...

Page 5: ...V 10 Section 2 1 RV 50 55 Section 2 2 RV 80 Section 2 3 RV 102 110 115 Section 2 3 Weekender Section 2 3 RV 160 Section 2 4 RV 240 Section 2 4 Snowbird Section 2 4 Wiring Diagrams located at the end of the manual Junction Boxes Diagram 1 Wiring Single and Parallel Modules Diagram 2 Cable Extensions for MC Connectors Diagram 3 MC Connections for 1 2 Modules Diagram 4 2 1 RV 10 1 Remove the module s...

Page 6: ...gh the Fridge Vent 2 4 RV 160 RV 240 Snowbird Expander Kits Multipanel Using an Interconnect Cable 1 Strip 6 of outer sheathing from the power cable exposing positive red and negative black wires Do not nick wires 2 Remove the modules Junction Box covers Place the modules side by side glass down Remove the knockout on the Junction Box for the cable To remove the knockout on the Junction Box hold a...

Page 7: ...his case the MC cables may be ignored and the Junction box may be wired normally The MC cables may be removed or left in place as long as they do not impede the installation process Do not connect the positive and negative MC cables from the same junction box together this will short circuit the module 4 0 Routing Power Cable through the Fridge Vent Locate the refrigerator vent on the roof of the ...

Page 8: ...10 and Expander Kits The GPR 22 regulator provides the necessary protection for the RV battery system A condensed version of the installation instructions appear below however please read the full installation manual included with the GPR 22 regulator 1 Disconnect or cover the solar modules and disconnect the batteries before commencing the GPR 22 regulator wiring 2 Run the solar module power cabl...

Page 9: ...r installation including but not limited to improper environmental protection and improper hook up Acts of God including lightning floods earthquakes fire and high winds Damage in handling including damage encountered during shipment 2 This warranty shall be considered void if the warranted product is in any way opened or altered The warranty will be void if any eyelet rivets or other fasteners us...

Page 10: ... be liable to purchaser or purchaser s customers or to anyone else for any punitive special consequential incidental or indirect losses or damages resulting from the sale of the product whether based upon loss of goodwill lost profits work stoppages impairments of other goods breach of contract or otherwise 6 This warranty supersedes all other warranties and may only be modified by statement in wr...

Page 11: ...y or solar cell which flows in one direction The unit for current is ampere or amp for short and designated by the letter A Cycle One battery cycle equals one discharge and one charge Deep Cycle Battery Batteries that are designed to discharge as much as 80 of their capacity as opposed to engine starting or shallow cycle batteries which are designed for heavy cranking but will not stand up to repe...

Page 12: ...d all sides of the array fully exposed to the wind Open Circuit Voltage Voc Refers to a photovoltaic device s voltage potential when it is disconnected from the rest of the PV system Panel A group of photovoltaic modules or single module mechanically mounted on a single frame Parallel Connection Electrical connection where the positive terminals of a number of devices are connected together as are...

Page 13: ...d battery Normally used to refer to large sulfate crystals rather than small crystals formed in normal battery operation The sulfate on the plates of a battery will harden if left in a partially charged state causing reduced battery capacity and shortening the life of the battery If caught in time equalization will remove the buildup of sulfation Voltage The electrical potential between two points...

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