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PART #

 

DESCRIPTION

 

43-810-200

 

PRESSURE REGULATOR ASSEMBLY

 

Complete pressure regulator (unassembled)

 

43-810-250

 

PRESSURE REGULATOR REBUILD KIT:

 

Upper Metal, 

Spring, Under Metal, Packing, Spindle Guide, Oil Seal, Box, 
Spindle, Ball Valve, O-Ring, Ball Valve Seat  
(ref# 113-119, 121-124)

 

43-810-325

 

PACKING REPAIR KIT: 9 V Packings, 3 Crown Nuts, 3 
Grease Rings,  3 Water Stopping Rings, 3 Grease Packings 
(ref# 43-48)

 

43-810-350 

(ref# 53)

 

VALVE REPAIR KIT: 6 Valves, 6 Seals(Valve Box, Spring 
Valve, Valve Flat, Valve Seat, Valve Ring, Valve Seal)

 

43-810-380

 

PUMP REBUILD KIT:

 

3 Crown Nuts, 3 Grease Rings, 3 V-

Packing, 3 Water Stopping Rings, 3 Grease Packing, 9 Pack-
ing, 6 Valves, 6 Seals (ref# 43-48, 53)

 

1.  Spray gun tip too large or worn 
2.  Suction filter clogged 
3.  Loose suction line connection 
4.  Malfunctioning pressure gauge 
5.  Malfunctioning pressure regula-

tor 

6.  Worn pump suction and dis-

charge valves 

7.  Over speeding the pump 
8.  Suction line too small 

9.  Pulsation dampening chamber 

full of water 

10.  Worn pump valve chamber 
11.  Foreign object in suction line 
12.  Plunger packing worn 
13.  Pump drive belts loose 
14.  Pressure regulator by-pass 

valve open 

15.  Suction line valve closed 

16. 

Drive pulley spinning on pump 

TROUBLESHOOTING REFERENCE NUMBERS 

REPAIR KITS 

Page 6 

Summary of Contents for P10

Page 1: ...GNC Industries Inc 1401 Pace Rd Pocahontas AR 72455 800 462 2005 870 248 9905 fax sales gncindustries com www gncindustries com P10 PUMP Operations and Parts Manual ...

Page 2: ...ndustries Inc has been advised of the possibility of such damages GNC Industries Inc assumes no responsibility for accidents or injuries resulting from maintenance or adjustment of product while product is in operation Since GNC Industries Inc has no control over the operational techniques or chemicals used GNC Industries Inc assumes no liability for the consequences of the use or misuse of any eq...

Page 3: ... 11 Place the lever on the pressure regulator ref 108 in the fully counter clockwise down position A slight pressure should register on the pressure gauge 12 Screw the regulator handle ref 101 inward until the desired operating pressure is obtained on the pressure gauge Then open all valves to the hose reel and place the spray gun in the open position spraying back into the tank through the lid Th...

Page 4: ...e engine and allow the pump to operate just long enough to fill the system with the anti freeze solution This is accomplished when only anti freeze mixture is coming out of the spray gun Close the spray gun and allow the pump to operate for 1 minute 4 Shut the system off and place in storage This procedure keeps all the valves and other moving parts protected during storage 5 When you are ready to...

Page 5: ...ing Install the new V packing in the same direction Re assembly may be accomplished by reversing the procedures 5 After the pump is re assembled tighten the crown nut ref 44 with the same special tool used to remove them CAUTION DO NOT OVER TIGHTEN 6 After the pump is back in operation if there is any leakage a slight tightening of the crown nut ref 44 may be necessary NOTE Make sure to repack the...

Page 6: ... 3 6 7 8 11 15 16 Ref 1 2 3 4 5 6 10 11 12 13 14 15 16 Abnormal Vibration No Liquid at Spray Gun Abnormal Pump Noise Ref 2 11 14 15 16 Ref 2 3 7 8 11 15 16 Abnormal Suction Low or Lost Pressure Ref 9 Page 5 ...

Page 7: ...3 810 380 PUMP REBUILD KIT 3 Crown Nuts 3 Grease Rings 3 V Packing 3 Water Stopping Rings 3 Grease Packing 9 Pack ing 6 Valves 6 Seals ref 43 48 53 1 Spray gun tip too large or worn 2 Suction filter clogged 3 Loose suction line connection 4 Malfunctioning pressure gauge 5 Malfunctioning pressure regula tor 6 Worn pump suction and dis charge valves 7 Over speeding the pump 8 Suction line too small ...

Page 8: ... 42 810 13 BED CRANK CASE 15 42 810 14 BOLT 16 42 810 15 WASHER SPRING 17 42 810 16 WASHER 21 42 810 21 CRANK SHAFT 22 42 810 22 CONNECTING ROD ASS Y 25 42 810 25 PLUNGER PIN 26 42 810 26 CERAMIC PLUNGER ASS Y 27 42 810 27 BEARING 28 42 810 28 OIL SEAL CRANK SHAFT 29A 42 810 29A COVER OIL SEAL A 29B 42 810 29B COVER OIL SEAL B 30 42 810 30 SCREW 31 42 810 31 KEY 32 42 810 32 PULLEY 33 42 810 33 BO...

Page 9: ... VALVE 55 42 810 55 SPRING VALVE 56 42 810 56 FLAT VALVE 57 42 810 57 SEAT VALVE 59 42 810 59 SEAL VALVE 60 42 810 60 SUCTION METAL 61 42 810 61 WASHER SPRING 62 42 810 62 BOLT 63 42 810 63 STOPPER GRAND 64 42 810 64 SCREW 44 50 42 810 65 CYLINDER ASS Y 69 42 810 69 PLUG WATER DRAIN 71 42 810 71 DISCHARGE METAL 72 42 810 72 BOLT 74 42 810 74 PACKING 75 42 810 75 AIR CHAMBER 76 42 810 76 WASHER SPR...

Page 10: ...2 8 2 9 B 2 7 2 1 2 2 2 7 3 1 C o n n e c tin g R o d A s s y 4 3 2 5 2 6 C e ra m ic P lu n g e r A s s y 2 8 3 0 3 2 3 3 3 5 3 4 2 9 A Page 9 ...

Page 11: ...3 2 1 3 1 1 1 0 1 1 3 1 3 3 1 0 2 1 1 2 4 3 8 1 0 2 0 0 R e g u la to r A s s y 7 9 7 7 6 1 5 2 7 8 6 2 5 0 6 4 4 7 6 3 4 6 4 5 4 7 P a c k in g R e p a ir K it 4 4 4 7 6 0 7 2 4 8 4 9 6 9 5 4 5 3 5 5 5 6 5 9 5 7 V a lv e A s s y 7 4 7 1 7 5 5 1 4 2 8 1 0 8 0 D is c h a rg e M e ta l A s s y Page 10 ...

Page 12: ...1401 Pace Rd Pocahontas AR 72455 800 462 2005 WWW GNCINDUSTRIES COM SALES GNCI ORG ...

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