GMX GE-YX125 series Assembly Manual Download | Manualshive

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ASSEMBLY

BEFORE ATTACHING WHEELS CHECK THE BRAKES

BRAKES CHECK

Check front and rear caliper bolts (Top and Bottom) and tighten.

BRAKE HOSES

DO NOT OVERTIGHTEN ANY OF THE BRAKE HOSE BOLTS!

Check and tighten the:

- Brake hose bolt attaching the brake hose to the caliper front-left/ right and rear.

- The

“T”

joint brake hoses.

- Both brake lever brake hoses on handlebars (if needed) (left and right)

Image showing left.
DO ON BOTH SIDES

5.

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Summary of Contents for GE-YX125 series

Page 1: ... this entire manual before riding DO NOT RETURN TO STORE NOTE Manual illustrations are for demonstration purposes only Illustrations man not reflect exact appearance of actual procduct WWW GMXMOTORBIKES COM AU ATV OFF ROAD GMX 125 BEAST ...

Page 2: ...g the packaging hand with caution CHECK LOOSE PARTS On most occasions your bike will come 90 assembled depending on the model Please go through all lose parts and check packaging that has been taken out to ensure no parts get thrown out so you can assemble your GMX Product READ MANUAL Ensure that you read and go over the manual and UNDERSTAND before assembling product PLEASE NOTE Minor assembly is...

Page 3: ...USTMENT ALWAYS LEAVE IN THE OFF POSITION WHEN NOT IN USE OR REMOVE KEYS KEY REMOVAL WARNING Please use unleaded fuel 90 Octane or above UNLEADED FUEL ONLY WARNING This product is powered by a 4 stroke engine and comes with transport oil in the engine THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W 40 or 10W 50 IS REQUIRED IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAG...

Page 4: ...embly is required and in the interest of safety and warranty it is recommended that you have this product assembled by a qualified skilled small engine mechanic You may need to provide proof of being assembled by a skilled mechanic if not a report from a small engine mechanic advising of the issues to process your warranty claims The warranty is a parts replacement warranty and labor is not includ...

Page 5: ...AKE HOSES 5 FRONT WHEELS 6 REAR WHEELS 6 REAR WHEELS 7 FRONT BUMPER BAR 7 REAR FOOTWELLS 8 REAR FOOTWELLS 9 STEERING ALIGNMENT 9 CONNECTING BATTERY 10 CHECKING OIL IN ENGINE 10 CHECK OVER BIKE 10 GOVERNOR CHECK 11 STARTING 11 START USING YOUR GMX BIKE 11 1 2 TROUBLE SHOOTING 12 13 CONTENT ...

Page 6: ...azards and the expected mental or physical ability or both of a rider to be able to handle the hazards Persons that are supervising need to select themselves the appropriate product for the age of the user that is riding and need to take care to prevent any user who may be too immature or not experienced for a products characteristics to endanger themselves around it Any rider unable to fit comfor...

Page 7: ...t all times when riding Do not touch the motor or brakes whilst riding or directly after riding as they can become hot Avoid high speeds on downhill slopes where you might lose control Do not ride at night or when visibility is low Do not attempt to do stunts or tricks on your item It is not strong enough to withstand use such as jumping or any other types of stunts Never carry a passenger on an A...

Page 8: ... cables 1b Locate 4x handlebar fixtures and bolts in pack 1c Place two of the fixtures on the on top of the steering column lining up with the bolt holes place handlebars on top then the two remaining fixtures then bolt down and tighten STEP 1 STEP 2 STEP 3 TIP Be careful not to pinch cables 3 ...

Page 9: ...attach swing arm to shock with bolt and nut provided tighten bolt and nut Place lower front axle steering bracket on lower ball joint and fasten with small castle nut tighten castle nut and insert split and bend around castle nut THIS WILL BE REQUIRED ON BOTH SIDES LEFT AND RIGHT Place upper front axle steering bracket on upper ball joint and fasten with small castle nut tighten castle nut and ins...

Page 10: ...ttom and tighten BRAKE HOSES DO NOT OVERTIGHTEN ANY OF THE BRAKE HOSE BOLTS Check and tighten the Brake hose bolt attaching the brake hose to the caliper front left right and rear The T joint brake hoses Both brake lever brake hoses on handlebars if needed left and right Image showing left DO ON BOTH SIDES 5 ...

Page 11: ...direction REAR WHEELS Required left and right Make sure the tyre tread pattern faces the correct direction Attach hub cap Place wheel on the four hub bolts and fasted with nuts provided tighten bolts Place rear wheel spline on the rear axle Place washer on axle then hubcap washer then castle nut 6 ...

Page 12: ...tle nut fix with split pin and bend split pin around nut Attach hub cap FRONT BUMPER BAR Place bumper in place aligning the bolt holes Feed bolts through bumper into frame and tighten Remove the four bolts from the frame 7 ...

Page 13: ... Remove outside bolt and nut from the foot peg and keep to the side Remove the plastic footwell from the footwell frame This will make it easier to attach to the quad frame Remove bolt that attaches the footwell from the frame and keep to the side 8 ...

Page 14: ...ight position Look at the front wheels to make sure they are straight with a slight toe in if not you will need to DIAGRAM 1A Locate the steering arm Display shows with wheel removed will need to be done with wheel attached Loosen the two lock nuts at both ends of the tie rod arms arm so you can move the main steering arm These will both have opposite threads Attach a spanner to the steering arm a...

Page 15: ...NG OIL IN ENGINE Please check oil in engine for correct level before starting If engine oil is required please add or replace with 4 stroke oil 15 w40 motor cycle oil CHECK OVER BIKE Check all pre assembled nuts and bolts as these have been found to be loose It is the buyer s responsibility to check these are all secure before using the product We recommend using lock tight and the nuts can become...

Page 16: ... system Turn the fuel tap to the on position Turn the key barrel to the on position The carburetor will have a choke lever located on the side when starting leave in the up position and after the quad has warmed up approx 5 10 minutes then place in the down position Make sure the rear parking brake is on when starting your quad Press the ignition button located on the left hand side of the handle ...

Page 17: ...n and dry and fit plug Connect spark plug to coil and place on something metal if spark plug is working this will create a spark If no spark please try new spark plug If the replacement spark plug does not work please see below points to eliminate the issue Locate kill switch front and rear than remove kill switch and if sparks you have located issue if not please see next point CHECK STATOR The f...

Page 18: ... is The carburetor needle could be too high or low which could cause the bike to run rich or lean If the bike is running rich than you might want to lower the needle one notch and visa versa if it s running too lean OTHER COMMON ISSUES Retire old fuel Fuel does get old it is recommended to drain fuel and replace with fresh fuel as fuel life expectancy is 1 month for 4 stroke Knicked fuel line Fuel...

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