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B36

TECHNICAL DATA

Machine Bending Capacity:

Steel Quality

Diameter/Bending Capacity

45 kg/mm²

Ø 36x1

Ø 18x2

Ø14x2

Ø9x4

Ø6x6

65 kg/mm²

Ø 28x1

Ø 16x2

Ø14x2

Ø9x3

Ø6x4

85 kg/mm²

Ø 26x1

Ø 12x2

Ø9x2

Ø9x3

Ø4x6

Steel Quality

Diameter/Bending Capacity

45 kg/mm²

Ø 36x1

Ø 18x2

Ø14x2

Ø9x4

Ø6x6

65 kg/mm²

Ø 28x1

Ø 16x2

Ø14x2

Ø9x3

Ø6x4

85 kg/mm²

Ø 26x1

Ø 12x2

Ø9x2

Ø9x3

Ø4x6

Machine Model:

B 36

Machine Name:

Mechanical Iron Bending Machine

Machine Dimensions:

Width   : 81 Cm
Length :  92 Cm
Height: 85 Cm
Weight       : 407 Kg

Specifications of the Motor Used:

Motor power     : 3 kW
Motor RPM : 1400 rpm
Motor Voltage   : 380 V
Frequency : 50 Hz

EQUIPMENT SUPPLIED WITH MACHINE

•

Pin: 5 Pieces

•

Stirrup Pin : 1 Piece

•

Straight Pin : 1 Piece

•

Bending Sleeve 5 Pieces

•

Adjustment spanner 1 Piece

•

SWITCH pin 6 pieces

•

Retainer : 1 Piece

Summary of Contents for B36

Page 1: ...B36 GÖÇMAKSAN GÖÇMAKSAN Rev 01 2013 ...

Page 2: ...e machine 9 7 PROHIBITED USAGE ON THE MACHINE 10 8 SCOPE OF THE WARRANTY 11 9 PROTECTORS TO BE USED WHEN WORKING WITH THE MACHINE 11 9 1 Protector apparel 11 9 2 Work clothes 12 10 HANDLING THE MACHINE 12 11 CONTROLS AND SETTINGS ON THE MACHINE 13 11 1 Thermal flow setting range and motor protection switch 14 11 2 Bent Bar Bending setting 45 15 11 3 Protractor Bending Setting 90 16 11 4 Hook Bendi...

Page 3: ...re 5 Incorrect connection of the irons on the machine 9 Figure 6 Wrong placement of the irons on the machine 10 Figure 7 Wrong positioning of the person making bend 10 Figure 8 Handling the machine 13 Figure 9 Machine control panel and functions 13 Figure10 Bent bar bending indicator 16 Figure 11 Representation of Protector Bending 16 Figure12 Hook Bending demo 17 Figure13 Stirrup bending demo 19 ...

Page 4: ...ues This symbol is put before the sentences in order to draw attention of the trained operator to the master instructions and directive regarding to handling or safety TAGS USED ON THE MACHINE Trademark plate of manufacturer company Logo plate of manufacturer company B 36 Model name tag of the machine CE norm conformity tag Plate on capacity and technical information of the machine Machine user s ...

Page 5: ... to cover top of the location where the machine is operated with a shelter We suggest two workbenches to be located on two sides of the machine Length of these workbenches should be as long as the longest iron that will be bent Since the operator will be able to work without turning lifting any kind of iron it will enable the operator to work more effectively Important Warning User s and maintenan...

Page 6: ...ctricity connection plug should be connected to supply line with a 5x4 mm isolated cable and then plugged into power outlet Grounding connection should be made for safety Machine shouldn t be operated without making grounding connection Connection of grounding line The following procedures should be followed for this system Connect one end of the grounding to a copper wire minimum 16 mm as it will...

Page 7: ...f the machine as reference Control pane side the clockwise as right and counter clockwise as left If the machine is rotating reverse of the switch it means phases of the electricity supply are feeding reversely This situation doesn t affect the running system of the machine In such case LEFT RIGHT switch might be turned to the other side or competent electricians might change the directions of the...

Page 8: ...g mm Ø 28x1 Ø 16x2 Ø14x2 Ø9x3 Ø6x4 85 kg mm Ø 26x1 Ø 12x2 Ø9x2 Ø9x3 Ø4x6 Machine Model B 36 Machine Name Mechanical Iron Bending Machine Machine Dimensions Width 81 Cm Length 92 Cm Height 85 Cm Weight 407 Kg Specifications of the Motor Used Motor power 3 kW Motor RPM 1400 rpm Motor Voltage 380 V Frequency 50 Hz 5 EQUIPMENT SUPPLIED WITH MACHINE Pin 5 Pieces Stirrup Pin 1 Piece Straight Pin 1 Piece...

Page 9: ...s to be bent on the machine with the help of retainer in multi iron bending 4c Fixing the irons to be bent on the machine with the help of bending sleeves in multi iron bending 4d Figure 4 Placing the irons on the machine correctly 6 2 Incorrect placement of the irons to be bent on the machine Incorrect placement of a single iron to be bent with bending sleeves 5a Incorrect placement of a single i...

Page 10: ...on the machine 6 3 Incorrect placement of the irons to be bent on the machine Incorrect connection of multi irons to be bent on the machine with bending sleeves Incorrect connection of multi irons to be bent on the machine with retainer 5a 5b 6a 6b 6c ...

Page 11: ...surements dimensions and units stated on the capacity plate Figure 1 16 During the multi bending number of irons stated on the capacity plate should be aligned one on top of the other and should be leaned to the retainer or bending rollers No any other bending should be made other than this Figure 6c 6d Machine mustn t be run when the electricity Board Cap Figure 1 2 is open Electrical settings ma...

Page 12: ...mpany should be used in case it is required to replace a broken part Conditions indicated under the safety measures should be taken into account Prohibited usage should be taken into account Machine should be assembled in conformance with the assembly conditions Machine should be handled in conformance with the handling conditions Machine should be used by informed and authorized person Measuremen...

Page 13: ...lifting the machine steel cable chain or fiber sling should be used When lifting out of the chest lifting lugs on the machine should be used During the lifting operations experienced expert staff and subcontractors should be assigned WARNING Machine should be moved without any vibration Machine shouldn t be run in a wet environment If there are any lost or damaged parts during the handling they sh...

Page 14: ... 13 Figure 8 Handling the machine 11 CONTROLS AND SETTINGS ON THE MACHINE Figure 9 Machine control panel and functions NO BUTTON FUNCTION 1 P1 It ensures settings for bent bar bending 6 10 4 7 8 9 5 1 2 3 ...

Page 15: ...9 Power Lamp It indicates that there is electricity on the system when electricity is supplied to the system when ON button is pressed 10 Foot Pedal It ensures rotation of bending flange 11 1 Thermal flow setting range and motor protection switch For a motor of 1 5 kW 1440 rpm it is set 5 A by machine manufacturer It is not appropriate for user to change settings Motor protection switch is mounted...

Page 16: ...ble for bending as it is shown in Figure 4a 4b 4c 4d It should be mounted according to the diameter if it is smaller than 16 mm the retainer and if it is bigger than 16 mm the appropriate bending sleeve of the iron to be bent Figures 4a 4b 4c 4d Lastly when the bending disc returns after bending the iron it should be mounted on the bending plate on the front side of the iron for safety to prevent ...

Page 17: ...anger To change settings bending process of the machine should be completed zero point in the cases where the setting change is required by pressing P1 P2 P3 buttons and then the button required to change the settings should be pressed Otherwise settings aren t changed when the buttons are pressed WARNING When bending the iron the iron should be bent on bending apparatus with 5 times larger than t...

Page 18: ...which is used in stirrup bending should be set to P2 button before the program is taken to ON position the SWITCH BUTTON should be turned to program non position clockwise after the stirrup tip bending with 135 are set to P3 button After turning the SWITCH BUTTON P1 button should be pressed once Afterwards P1 P2 P3 buttons will blink only once This warning indicates that the machine is ready for p...

Page 19: ...eted Figures 13a 13b 13c 13d 13e 13f 13h 13h bending order is followed and Stirrup Bending should be completed NOTE When the program ON OFF SWITCH BUTTON is turned to ON position program is reset and it must be re programmed The button should be switched to OFF position as long as it is not needed In case it is turned the program should be redone as it is shown in the example NOTE Iron that will b...

Page 20: ...B36 19 Figure13 Stirrup bending demo 13g 13h 13c 13d 13e 13f ...

Page 21: ...d and lubricated Machine adjusting lever mechanism should be cleaned and lubricated Monthly maintenance of the machine Bending pins and bending plates should be checked and any cracked or skewed parts mustn t be used Reducer should be checked if there is oil leakage or not Machine s sensor display should be checked if it has dirt on it or not and also the lamp behind it should be checked if it is ...

Page 22: ...ng disk turning continuously 1 Sensor might be broken down 2 There might not be Zero Adjustment Pin and SWITCH pins over the machine flange 3 Direction contactors might be broken down 1 Check whether the sensor is working or not if it is out of order replace it 2 Check the pins and if any of them is missing complete it 3 Check the contactors 3 Motor protection switch is blowing continuously 1 Diod...

Page 23: ...e reducer 5 Missing phase might come to the electric supply system which the machine is connected 6 Machine might have difficulty over its capacity 7 Brake might not be released or brake lining might scrape after being broken down in the electromagnetic braked machines 1 Check the bearings 2 Check the propeller cap 3 Check the gears 4 Check the reducer oil 5 Check the phases in the network 6 Check...

Page 24: ...16 SWITCH PIN 6 B36 17 START BUTTON 1 B36 18 STOP BUTTON 1 B36 19 POWER LAMP 1 B36 20 GROUNDING TAG 1 B36 21 SENSOR 2 B36 22 ELECTRICAL PANEL CAP 1 B36 23 P1 BENDING BUTTON 1 B36 24 P2 BENDING BUTTON 1 B36 25 P3 BENDING BUTTON 1 B36 26 REAR CONNECTION PLATES 4 B36 27 LEFT CONNECTION PLATE 2 B36 28 M12 SPRING WASHER 16 B36 29 M12X60 BOLT DIN933 16 B36 30 BENDING PLATE ASSEMBLY 2 B36 31 ADJUSTMENT S...

Page 25: ...H 1 B36 51 CONTROL PANEL COVER 1 B36 52 BACK MAINTENANCE COVER 1 B36 53 M5X10 BOLT DIN7985 4 B36 54 MAN AUTO 1 B36 55 CONTROL PANEL 1 B36 56 POWER PLUG 1 B36 57 STIRRUP PIN 1 B36 58 STRAIGHT PIN 1 B36 59 PIN 5 B36 60 RETAINER 1 B36 61 SENSOR NUT 4 B36 62 SENSOR ANGLE 1 B36 63 RIGHT CONNECTION PLATE 2 B36 64 LOCK NUT 2 B36 65 EMERGENCY STOP 2 B36 66 M6X35 COUNTERSUNK BOLT DIN965 8 B36 67 PROG ON OF...

Page 26: ...B36 25 15 MACHINE ASSEMBLY ...

Page 27: ...B36 26 16 MACHINE ELECTRICITY SCHEME ...

Page 28: ...B36 27 ...

Page 29: ...B36 28 17 ABOUT COMPANY GÖÇMAKSAN ...

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