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General Machine Products (KT), LLC 

• 3111 

Old Lincoln Hwy 

• 

Trevose, PA 19053 

• 

USA

 

TEL: +1

-

215

-

357

-

5500 

• 

FAX: +1

-

215

-

357

-

6216 

•  

www.gmptools.com

 

5.0 OPERATING PROCEDURE

 

 

IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR MAINTAINING THIS WINCH BE 

 

FULLY TRAINED AND COMPETENT TO DO SO, AND HAVE READ THE ENTIRE OPERATING MANUAL.

 

GENERAL MACHINE PRODUCTS (KT), LLC CANNOT BE HELD RESPONSIBLE FOR MIS

-

USE OF THIS 

EQUIPMENT.

 

 

To enable safe and trouble free operation the following points should be followed. 

 

 

Prior to employing the winch for any hauling applications it is important to ensure that the winch is suita-

bly anchored to a Vehicle. 

 

 

5.1 

Ensure that the ball coupling and the center of the drum width is 

oriented with the line of pull. See Fig 5.1. This ensures that reeling 

of the rope takes place without undue pressure on the layering de-

vice and extends rope life. 

 

 

5.2 Vehicle Anchoring 

-

 

Preferred method of anchoring

 

 

Align the winch as in 5.1 keeping the ball coupling securely attached 

to the vehicle. Lower the rear prop legs and lift winch weight off 

wheels onto legs and fix. Ensure winch is level from side to side. 

 

 

5.3 Ground Rod Anchoring (if vehicle anchoring is not obtainable)

 

 

Lower the rear prop legs and front prop to the ground, such that the winch is level from side to side and 

the weight is off the wheels. Drive a ground anchor through each chassis anchor bracket at the tow eye 

end of the chassis, See Fig 5.3A,  The quality of the ground needs to be assessed with regards suitability 

for winch anchoring prior to winch operation.

 

 

5.4 Loading/Unloading drums

 

 

 

To load/unload a drum it is necessary to remove the rear spool guard. This 

should be stored in a suitable place and re

-

fitted when the trailer is to be 

used in transit again. Open the split bearing and slide the drum to the right. 

Lift the drum vertically initially favoring the side with the split bearing. Re-

verse to install.

 

 

 

 

 

 

 

 

Remove pins and remove spool guard

 

Open split bearing

 

Slide drum out of coupling

 

Remove drum

 

Fig 5.3A

 

Fig 5.1

 

Summary of Contents for PULLDOG 70625

Page 1: ...duced or transmitted in any form whatsoever without the written permission of General Machine Products KT LLC General Machine Products KT LLC 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 FAX 1 215 357 6216 WEB www gmptools com PULLDOG Overhead Line Winch Trailer 5 16 2018 Ver 2 USA AK 36202 ...

Page 2: ... 17 Changed company name A Konschak CONTENTS 1 Introduction 2 Safety Instructions 3 General Description 4 Specification 5 Operating Procedures 6 Maintenance 7 Towing Instructions 8 Equipment Layout GMP Limited Warranty can be found at http www gmptools com warranty QC Final Inspection by _________________________ Date __________________ Unit Serial Number __________________ Build Date ____________...

Page 3: ... Electric Company and subsequently form ing a close relationship with Bell Telephone Laboratories in Murray Hill N J which enabled it to manufacture prototypes of products for experimental use within the Bell System Having outgrown the original factory building the company built a 100 000 square foot plant in Trevose PA a Phila delphia suburb and moved there in 1957 Today GMP is recognized as a pr...

Page 4: ...hain drives 11 Beware of hot surfaces especially around the engine engine exhaust pipe and hy draulic oil tank 12 Some component and assembly parts are in excess of 55 lbs 25kg When lifting care must be taken ensure sufficient man power lifting gear is available to pre vent personal injury and damage to the machine 13 Beware of exposed electrical contacts especially around the engine Do not touch ...

Page 5: ...ity 2 9 Gal 11 liters Hydraulic Oil Grade Tellus S2V32 Four Way Plug Wiring Right Turn Left Turn Tail Lights Ground White The Pulldog winch is a compact transportable unit for any number of outside plant activities that s easily pulled behind a small SUV or truck The self contained winch is powered by an 11 7 hp gasoline engine and the precise control required is provided by the hydraulic circuit ...

Page 6: ... anchoring Align the winch as in 5 1 keeping the ball coupling securely attached to the vehicle Lower the rear prop legs and lift winch weight off wheels onto legs and fix Ensure winch is level from side to side 5 3 Ground Rod Anchoring if vehicle anchoring is not obtainable Lower the rear prop legs and front prop to the ground such that the winch is level from side to side and the weight is off t...

Page 7: ...ve can now be engaged Pulling the handle back wards towards the towing eye will com mence drum rotation pulling the rope in The handle controls direction and speed Pushing handle toward reverses direction of rotation 5 8 Layering Device The arrangement fits to the side arm with the motor mounted on and is secured with a R clip The layering device is used to assist layering of the winch line Carefu...

Page 8: ...ction 4 for grades of hydraulic oil required Check the engine oil level as indicated in the Engine Operating Manual Replenish if necessary Check that there is enough fuel in the tank to complete the planned winching schedule Check the condition of the hydraulic hoses replace if damaged Check that the drum arm split bearing is clean and lightly greased Check that the drum shaft bearing spigot is cl...

Page 9: ...tion of the tires and running gear Adjust and reset if necessary Check the condition of the towing breakaway cable If frayed kinked or damaged replace imme diately Typical User Replaceble Parts Part Number Oil Tank Filler Breather 36268 Oil Tank Suction Filter 36269 Return Line Filter Element 36270 Sight Level Gauge 36271 Return Line Filter Element Replacement Replace the Return Line Filter Elemen...

Page 10: ...ll raised wind up jockey wheel until ball on towing vehicle enters ball cup on coupling Now release handle and continue winding up jockey wheel until locking handle automatically drops down and trigger snaps shut If this does not occur lift handle again and check if ball seats this time and trigger snaps shut If there is still no success check if ball or head is worn SERVICING a Apply grease to ba...

Page 11: ... LAYOUT 1 12 10 7 4 5 6 11 12 9 8 3 1 HYDRAULIC OIL TANK 2 ENGINE 3 HYDRAULIC PUMP 4 WINCH IN OUT CONTOL LEVER 5 LAYERING ARM 6 HITCH COUPLING 7 HYDRAULIC MOTOR 8 HYDRAULIC OIL TANK SIGHT LEVEL GLASS 9 HYDRAULIC OIL TANK FILLER BREATHER 10 RETURN LINE FILTER 11 ROPE DRUM 12 REAR PROP 13 FRONT PROP 14 SUCTION FILTER 15 REMOVABLE REAR BUMPER 15 2 ...

Page 12: ...12 General Machine Products KT LLC 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 FAX 1 215 357 6216 www gmptools com ...

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