background image

2) If the unit detects usually thick material in the nip area while the Front Rollers are 

being pressed, the unit will swiftly release the rollers again.
This is to prevent the case of operator’s hands being caught in the nip of the rollers.

Warning: Be careful of the nip area since there is over-ride on the function of 

safety photo-eyes when the machine is operated with foot switch.

HOW TO PERFORM MOUNTING

Trim single self-adhesive Foam Board and the cold film about 10mm bigger than

image. Peel off the liner from top edge of Foam Board and fold up at about 1 (25mm).
(Diagram A) 

Take the image and press against where the sticky surface is exposed on the Foam

Board carefully. (Diagram B)

Feed the combination into the laminator under 5mm mounting mode and stop the

unit after about 20mm. Then take the hold of the liner. When you re-start the
laminator, keep holding the liner and peel it off at same speed as the laminator
speed. Otherwise, the image will stick onto the Foam Board before it gets mounted.

After completion of image mounting, you can over-laminate it using

PRONEX UV Cold Film from GMP. Peel off the liner from top edge of
the film and fold up at about 1”(25mm)

Take the the film and press the sticky side against the image carefully. 

Feed the new combination into the laminator under 5mm mounting

mode and stop the unit after about 20mm. Then take the hold of the
liner. When you re-start the laminator, keep holding the liner and peel it
off at same speed as the laminator speed. Otherwise, the film will stick
onto the image before it gets laminated.

10mm

10mm

Choose appropriate Job Mode for mounting operation by choosing one of the pre-set 
settings under Job Mode. Press ‘JOB MODE’ button and select desired setting by turning
the Jog Dial.

T O P > 0 0 0  C   S P E E D >  0  5
B O T > 0 0 0  C   R /  T > 0 0 : 0 0
M O D E >  0 5 mm  M o u n t i n g
P o s i t i o n i n g . . .

A.03mm Mounting
B.05mm Mounting   
C.07mm Mounting   
D.10mm Mounting   
E.15mm Mounting
F. 20mm Mounting   
G.25mm Mounting

Job Mode Sequence

Choose a desired mounting mode by using the Jog Dial

1”

21

22

This is to protect operator s hands against
the roller nip and functions as follows:

1) “Photo-eye Interrupt” will be displayed on    

the VFD Control Panel with the unit stop 
running if any object that is bigger than 
the material normally to be laminated 
blocks the both sensors.

Then  START button can be activated.

Photo-eye Sensor

T O P > 1 2 0  C   S P E E D > 0 5
B O T > 1 2 0  C   R /  T > 0 0 : 0 0
M O D E >  L o w - P r s   L A M I
P h o t o e y e     I n t e r r u p t  !

Once the  Photo-eye Interrupt message appears, operator can not run the unit by pressing
‘START’ button anymore. Start running the unit by using foot switch or by removing the 
object blocking the both sensors utilizing ‘REVERSE’ button.
If the material to be laminated is wavy or wrinkled on the Front Table before entry for
lamination, Photo-eye will be activated and the Hot Rollers will release.
Once such material is removed from the nip area, the rollers can be closed again by   
pressing Front Rollers ‘PRESS’ button.

Warning : Be careful of the nip area since there is over-ride on the function of safety 

Photo-eye when the machine is operated with foot switch.

SAFETY DEVICE

This will stop the unit from running when pressed under emergency circumstance.
The unit will not run while this switch remains pressed. Any attempt to make unit run while
this switch is pressed will result in only making the VFD to display “Pressed E-S/W!”

Emergency Switch

When it is safe to run the unit again, release the red emergency switch by twisting it lightly.
Then ‘START’ button can be activated.

T O P > 1 2 0  C   S P E E D >  0  5
B O T > 1 2 0  C   R /  T > 0 0 : 0 0
M O D E >  L o w - P r s   L A M I
E - S w i t c h     P r e s s e d !

Mounting and Cold Laminating with Foam Board and PRONEX UV Cold Film:

Diagram A

Diagram B

Summary of Contents for GraphicMaster 1600HR

Page 1: ...e reference LEADERS IN LAMINATION TECHNOLOGY User Guide 2001 05 30 User s Guide Operating Instructions Copyright GMP 2001 All rights reserved Reproduction by any means of any image in this catalogue i...

Page 2: ...INSTRUCTIONS INSTALLATION FEATURES NAME OF EACH PART OPERATION OF CONTROL PANEL HOW TO PERFORM LAMINATION SAFETY DEVICE HOW TO PERFORM MOUNTING LAMINATION GUIDE CLEANING TROUBLE SHOOTING SPECIFICATION...

Page 3: ...e of the laminator Wichtige Sicherheits Hinweise 3 4 D USA GB IMPORTANT SAFETY INSTRUCTIONS CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN To prevent fire or shock hazard do not expose the unit to rain or...

Page 4: ...sily accessible Disconnect the attachment plug from the receptacle to which it is connected and keep the power supply cord in your possession while moving the laminator WARNING die folgenden Sicherhei...

Page 5: ...table The Vacuum Table tends to be hot from the heat generated from the laminator Enhanced and Simplified Control VFD Vacuum Fluorescent Display Control Panel Jog Dial for Top Temp Bottom Temp Speed C...

Page 6: ...250V T4AL Transformer AC9V Fuse 250V T3 15AL Transformer AC18V Fuse 250V T3 15AL Transformer Primary Fuse 250V T6 3AL Cooling Fan Fuse 250V T6 3AL OFF ON 9 Cross Slitter Control Panel Emergency Switch...

Page 7: ...om 0 160 SPEED Display Laminating speed can be set from 1 to 10 relative scale corresponding to minimum to maximum of 3m min for 1600HR and 5m min for 2100HR RUN TIME Displays Displays time the unit h...

Page 8: ...er temperature to 40 and the speed 5 by using the Jog Dial and start lamination when READY is displayed on the VFD Suggestion film thickness 50mic High Prs film thickness 200mic Low Prs 13 HOW TO PERF...

Page 9: ...0 C R T 0 0 0 0 M O D E M i d P r s L A M I W A I T T o o C O L D 4 Actually Roller Temperature Display Measure Temp Function mark will flash while the Jog Dial is pressed to measure current temperatu...

Page 10: ...ously under most of the settings The operation time may vary depending on the roller temperature and speed setting 17 T O P 1 0 0 C S P E E D 0 5 B O T 1 0 0 C R T 0 0 0 0 M O D E M i d P r s L A M I...

Page 11: ...rd feature and it helps to get rid of the bow like wave on the laminated web Directing laminated web over the Strech Bar is strongly recommended for all hot lamination work specially for long continuo...

Page 12: ...T 0 0 0 C R T 0 0 0 0 M O D E 0 5 mm M o u n t i n g P o s i t i o n i n g A 03mm Mounting B 05mm Mounting C 07mm Mounting D 10mm Mounting E 15mm Mounting F 20mm Mounting G 25mm Mounting Job Mode Sequ...

Page 13: ...selector is turned up Reat the emergency stop buttons Increase the roller temperature or cecreas the machine s runing speed If the mottling is seen primaily with heavier laminating films higher rolle...

Page 14: ...Temperature Control Weight kg Operating Temperature Max Laminating Speed m min Power Supply Infrared Heater Proportional Control by 8 bit Microprocessor IR Sensor 380 400V 50 60Hz 3 Phase GraphicMast...

Page 15: ...A Inkjet Print on 75mic JETEL LIGHT PROTECT media TOP 150 mic CHROMONEX Sand Matt or Gloss MEDIA Off set Prints Inkjet or Electrostatic Prints BOTTOM 75 or 125 mic LIGHT PROTECT Film or 125 mic BKC OP...

Page 16: ...stuitable with use of cold laminating film OUT DOOR DISPLAY HOT APPLICATION Suitable for ColorSpan Encad EPSON HP prints or other prints that doesn t laminate with normal hot film INDOOR DISPLAY COLD...

Page 17: ...t on 75mic JETVIN WH SA75 RM OUT DOOR DISPLAY 5 6 TOP 150 mic CHROMONEX UV Sand Matt Gloss or 250 mic PERFEX Gloss Matt or 75mic PRONEX UV COLD Film Sand Matt SoftMatt Gloss BOTTOM Inkjet Print on 200...

Page 18: ...ON TECHNOLOGY Copyright GMP 2001 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent Lamination Guide f...

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