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General Machine Products Co., Inc. 

4. OPERATING PROCEDURE

 

IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR 

MAINTAINING THE OVERBLOWING CABLE JUNCTION BOX, BLOW-

ING MACHINE, POWER PACK AND AIR COMPRESSOR MUST BE 

FULLY TRAINED, COMPETENT AND AUTHORIZED TO DO SO, THEY 

MUST ALSO HAVE READ THE ENTIRE OPERATING MANUAL. 

 

GENERAL MACHINE PRODUCTS CO., INC. CANNOT BE HELD RESPONSI-

BLE FOR MIS-USE OF THIS EQUIPMENT. 

 

1. 

Ensure that the Cable Blowing Junction Box is clean and free 

from debris, sludge, dirt, water and lubricant. 

2. 

Ensure that all the retaining screws and lower clamp collet 

screw threads are clean and free from debris, sludge, dirt, water 

and lubricant. 

3. 

Ensure that all cord seals are fitted and are in good condition, 

replace any damaged or worn seals. 

4. 

Ensure that the innerduct is fully prepared for use. 

a.  Fully connected 

b.  Pressure tested 

c.  Calibrated 

d.  Cable exit retaining device attached 

e.  Lubricated 

5. 

Position the Cable Overblowing Junction Box into the manhole, 

duct or trench. 

6. 

Remove the lid and open the innerduct clamps 

(F)(A) 

, place 

the existing innerduct 

(C)

 into the innerduct clamp collet and junc-

tion box base collet (this is the single position on the Junction 

box), ensure the innerduct is fully engaged into the junction box 

base. 

7. 

Fit the innerduct clamp 

(F) 

and tighten the two retaining cap 

screws 

(H)

. Do not over tighten the retaining screws. 

8

. Fit the correct size cable seal 

(E) 

to the existing cable 

(G)

 and 

place into the correct seal housing slot in the junction box base. 

Note the seal groove faces inboard with the splits positioned verti-

cally downwards in the base.  

9. 

Locate the innerduct 

(B)

 from the cable blowing machine into 

cable incoming position, the amount of insertion will depend on the 

innerduct and cable / duct tube(s) sizes and must be accessed by 

the operator to give a smooth buckle free entry into the existing 

duct, to assist the incoming cable / duct it may be beneficial to cut 

part of the end of the innerduct end to fit around the existing cable, 

Summary of Contents for 89066

Page 1: ...produced or transmitted in any form whatsoever without the written permission of General Machine Products Co Inc CABLE OVERBLOWING JUNCTION BOX OPERATION MAINTENANCE MANUAL GMP 3111 Old Lincoln Hwy Tr...

Page 2: ...21 15 Add Allen Key reference Combined 89066 and 89067 in same manual A Konschak 03 11 30 15 Added 2 SDR A Konschak 04 01 17 17 Updated color code on 33218 33219 A Konschak CONTENTS 1 Safety Instruct...

Page 3: ...ng to prevent ear damage 10 Stay clear of the pressurized innerduct 11 Only use the equipment for its intended purpose 12 When operating machine always wear eye protection hard hat safety shoes and le...

Page 4: ...cities Please observe the following precau tions when operating the Cable Blowing Machine 1 Compressed air can cause flying debris This could cause personal injury Always wear personal protective equi...

Page 5: ...existing cable can exit the Cable Overblowing Junction Box through an opening that has 3 cable seal slots one of which will house the seal to suit the size of the existing cable The third branch is t...

Page 6: ...and the duct size Duct Size 1 1 4 SDR 1 1 2 SDR 2 SDR Installation Principle Viscous Drag Viscous Drag Viscous Drag Max Operat ing Pressure 175 psi 12 Bar 175 psi 12 Bar 175 psi 12 Bar Length 12 305mm...

Page 7: ...e attached e Lubricated 5 Position the Cable Overblowing Junction Box into the manhole duct or trench 6 Remove the lid and open the innerduct clamps F A place the existing innerduct C into the innerdu...

Page 8: ...nce manual The cable duct tube s must be fed through the short slave length of innerduct from the cable blowing machine and into the existing innerduct fed into the Cable Overblowing Junction Box by a...

Page 9: ...ls should be cut to length and glued into the grooves in the junction box housing upper and lower halves 4 Always ensure that the cable seals are in good condition and replace if damaged or worn For b...

Page 10: ...uel Emergency stop button pressed Damaged lead between Power Pack and blowing machine EXCESSIVE AIR LEAKAGE FROM OVERBLOWING JUNCTION BOX Damaged cord seal Cable seals worn incorrect size installed wr...

Page 11: ...se give as much information as possible to ensure correct identification and supply of spare parts RECOMMENDED SPARES LIST 7 SPARES PART No Description Qty required 89147 Seal Cord 10 89588 Sealing Co...

Page 12: ...Page 12 of 12 General Machine Products Co Inc GMP 3111 Old Lincoln Hwy Trevose PA 19053 USA TEL 1 215 357 5500 www gmptools com...

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