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D6030 

- SIL 3 Switch/Proximity Detector Repeater Relay Output 

G.M. International ISM0213-2 

General Description:

 The single and dual channel Switch/Proximity Detector Repeater, D6030S and D6030D module is a unit suitable for applications requiring SIL 3 level 

(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries. 
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NE or ND SPST (D6030D) or SPDT (D6030S) relay output contact. 
Each channel enables a load to be controlled by a switch, or a proximity detector. 
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. 
In case of fault, when enabled it de-energizes the corresponding output relay and turns the fault LED on; when disabled the corresponding output relay repeats the input line 
open or closed status as configured. 
D6030D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out. 
In case of duplication, relay actuation can be independently configured for each output. 
In case of fault output, relay actuation can be programmed as normally energized or normally de-energized. 
Mounting on standard DIN-Rail, with or without Power Bus. 

 

Functional Safety Management Certification: 

G.M. International is certified by TÜV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3. 

 

 

 

Technical Data 

Characteristics 

Supply: 

24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 

 5 Vpp, 2 A time lag fuse internally protected. 

Current consumption @ 24 V:

 35 mA for 2 channels D6030D, 18 mA for 1 channel D6030S with short circuit input and relay energized, typical. 

Power dissipation:

 0.85 W for 2 channels D6030D, 0.45 W for 1 channel D6030S with 24 V supply voltage, short circuit input and relay energized, typical. 

Isolation (Test Voltage):

 In/Out 2.5 KV; In/Supply 2.5 KV; In/ In 500 V; Out/Supply 2.5 KV; Out/Out 2.5 KV. 

Input switching current levels:

 ON 

 2.1 mA (1.9 to 6.2 mA range), OFF 

 1.2 mA (0.4 to 1.3 mA range), switch current 

 1.65 mA ± 0.2 mA hysteresis. 

Fault current levels: 

open fault 

 0.2 mA, short fault 

 6.8 mA (when enabled both faults de-energize channel relay with single channel unit D6030S or 

de-energize channel relay with D6030D used as dual channel unit or actuate the fault relay out with D6030D used as fault signaling unit). 

Input equivalent source: 

8 V 1 K

 typical (8 V no load, 8 mA short circuit). 

Output: 

voltage free SPST (D6030D) or SPDT (D6030S) relay contact. 

Contact material: 

Ag Alloy (Cd free), gold plated. 

Contact rating: 

4 A 250 Vac 1000 VA, 4 A 250 Vdc 120 W (resistive load), limit current to 100 mA maximum for SIL 3 applications. Min.switching current 1 mA. 

DC Load breaking capacity: 

Mechanical / Electrical life: 

5 * 10

6

 / 3 * 10

4

 operation, typical. 

Operate / Release time: 

8 / 4 ms typical. 

Bounce time NO / NC contact: 

3 / 8 ms typical. 

Frequency response: 

10 Hz maximum. 

Compatibility: 

 

CE mark compliant, conforms to Directive: 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS. 

Environmental conditions: 

Operating:

 temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C. 

Storage:

 

temperature limits – 45 to + 80 °C. 

Approvals: 

TÜV Certificate No. C-IS-722134640-01, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed.2. 

TÜV Certificate No. C-IS-236198-09, SIL 3  Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety. 

Mounting:

 

T35 DIN-Rail according to EN50022, with or without Power Bus. 

Weight:

 about 140 g D6030D, 120 g D6030S. 

Connection:

 by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm

2

Protection class:

 IP 20. 

Dimensions: 

Width 12.5 mm, Depth 123 mm, Height 120 mm. 

0.2

0.0

V (V)

I (A)

10

20

30

40

50

100

0.3 0.4 0.5

1

2

3

Resistive 

Load

200

4

300
250

SIL 3

Area

0.1

FSM

SIL 3

Summary of Contents for D6030D

Page 1: ...6030 SIL 3 Switch Proximity Detector Repeater Relay Output G M International ISM0213 2 SIL 3 Switch Proximity Detector Repeater Relay Output DIN Rail Models D6030S D6030D D6030S D6030D INSTRUCTION MANUAL ...

Page 2: ...85 W for 2 channels D6030D 0 45 W for 1 channel D6030S with 24 V supply voltage short circuit input and relay energized typical Isolation Test Voltage In Out 2 5 KV In Supply 2 5 KV In In 500 V Out Supply 2 5 KV Out Out 2 5 KV Input switching current levels ON 2 1 mA 1 9 to 6 2 mA range OFF 1 2 mA 0 4 to 1 3 mA range switch current 1 65 mA 0 2 mA hysteresis Fault current levels open fault 0 2 mA s...

Page 3: ... used as fault indicator only 2nd ch Systematic capability SIL 3 2 fully independent channels High Density 2 channels per unit NO NC switch proximity Detector Input NE ND relay actuation mode Field open and short circuit detection Three port isolation Input Output Supply EMC Compatibility to EN61000 6 2 EN61000 6 4 EN61326 1 EN61326 3 1 for safety system In field programmability by DIP Switch TÜV ...

Page 4: ...oltage free contact required for line fault detection MODEL D5030D 5 6 1 2 Out 1 SIL 3 10 In 1 Proximity voltage free Contact 7 8 Power and Fault Bus F Supply 24 Vdc 3 4 Out 2 SIL 3 In 2 Proximity voltage free Contact 9 voltage free Contact voltage free Contact R1 R2 R1 R2 MODEL D5030D Duplicator or Fault Out 5 6 1 2 Out 1 SIL 3 7 8 Power and Fault Bus F Supply 24 Vdc 3 4 Out 2 Duplicator or Fault...

Page 5: ...ovable screw terminal blocks which can be plugged in out into a powered unit without suffering or causing any damage The wiring cables have to be proportionate in base to the current and the length of the cable On the section Function Diagram and enclosure side a block diagram identifies all connections Identify the number of channels of the specific card e g D6030S is a single channel model and D...

Page 6: ...mity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition 9 NO 10 OR NC 9 10 9 NO 10 OR NC 9 10 NE 3 4 3 ND 4 Output 3 ND 4 Output NE 3 4 3 3 ON OFF 4 4 ON OFF Position in fault condition 3 4 1 2 3 4 5 6 7 8 ON Dip switch factory settings All Switches are OFF Input Input Output Input Output Input 2 CH1 Setting Line fault detection IN OUT Operat...

Page 7: ...Mode ON OFF OFF ON 2 ON 2 OFF Disabled switch proximity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition No Fault No Fault 1 OFF 5 OFF 5 ON Output 2 Operation Input Input Output 1 Input Output 1 Input 7 NO 8 OR NC 7 8 7 NO 8 OR NC 7 8 NE 1 2 1 ND 2 Output 1 1 ND 2 Output 1 NE 1 2 NE 3 4 3 ND 4 Set SW4 equal to SW2 Set SW4 opposite to SW2 6 ...

Page 8: ...g Line fault detection IN OUT Operation NO NE or NC ND NO ND or NC NE 2 ON 2 OFF Disabled switch proximity sensor Enabled proximity sensor or switch with end of line resistors de energizes relay in fault condition 1 OFF 5 OFF 1 ON 5 ON Input Input Input Input 7 NO 8 OR NC 7 8 7 NO 8 OR NC 7 8 Output 1 3 2 4 NE Output 1 3 2 4 NE Output 1 3 2 4 ND Output 2 4 ND 1 3 Position in fault condition 1 3 2 ...

Page 9: ... resistors detects field open circuit and short circuit de energizes relay in fault condition ON ON ON 1 IN OUT Operation SW2 NO NE or NC ND ON NO ND or NC NE for SIL application OFF Channel 1 2 SW4 ON OFF D6030D used as double channel Configuration Summary Table WARNING dip switch 6 7 8 must be set to OFF position Line fault detection SW1 SW5 Disabled switch proximity sensor OFF OFF Enabled for S...

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