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Do not expose power tools to rain and high humidity.
Do not use power tools in the presence of flammable
liquids or gases.

3. Keep visitors away from the work area.

All visitors

and onlookers, especially children and infirm persons
should be kept well away from where you are working.
Do not let others in the vicinity make contact with the
tool or extension cord.

4. Store tools safely.

When not in use, tools should be

stored in a dry, high place or locked up out of the
reach of children and infirm persons.

5. Do not force the tool.

The tool will do the job better

and safer working at the rate for which it was
designed.

6. Use the correct tool for the job.

Do not force small

tools or attachments to do the job best handled by a
heavier duty tool. Never use a tool for a purpose other
than that for which it was intended.

7. Dress correctly.

Do not wear loose clothing or jewelry.

They can be caught in moving parts. Rubber gloves and
non-slip footwear are recommended when working
outdoors. If you have long hair, wear a protective hair
covering.

8. Use safety accessories.

Safety glasses and earmuffs

should always be worn. A face or dust mask is also
required.

9. Connect dust extraction equipment.

If devices are

provided for the connection of dust extraction and
collection facilities, ensure that these are connected
and properly used. 

10. Do not abuse the power cord

. Never pull the cord to

disconnect the tool from the power point. Keep the
cord away from heat, oil and sharp edges.

11. Secure the workpiece.

Use clamps or a vice to hold

the workpiece. It is safer than using your hand and
frees both hands to operate the tool.

12. Do not overreach.

Keep your footing secure and

balanced at all times.

13. Look after your tools. 

Keep tools clean and sharp for

better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.

14. Disconnect idle tools.

Switch off the power and

disconnect the plug from the power point before
servicing, when changing accessories and when the
tool is not in use.

15. Remove adjusting keys and wrenches.

Form the

habit of checking to see that keys and adjusting
wrenches are removed from the tool before switching
it on.

16. Avoid unintentional starting.

Always check that the

switch is in the OFF position before plugging in the
tool to the power supply. Do not carry a plugged in
tool with your finger on the switch.

17. Use outdoor rated extension cords.

When a tool is

used outdoors, use only extension cords that are
intended for outdoor use and are so marked.

18 Stay alert.

Watch what you are doing. Use common

sense. Do not operate a power tool when you are
tired.

19. Check for damaged parts.

Before using a tool, check

that there are no damaged parts. If a part, such as a
guard is damaged, carefully determine if it will
operate properly and perform its intended function.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, proper mounting and
any other conditions that may affect the operation of
the tool.  A guard or other part that is damaged
should be properly repaired or replaced by an
authorised service facility, unless otherwise indicated
in this Instruction Manual. Defective switches must be
replaced by an authorised service facility. 

4

Summary of Contents for BS7

Page 1: ...BS7 020218 BS7 ED3 INSTRUCTION MANUAL 150mm Band Saw Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris ...

Page 2: ...eplaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by...

Page 3: ...ions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit 3 Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate respon...

Page 4: ...o not overreach Keep your footing secure and balanced at all times 13 Look after your tools Keep tools clean and sharp for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords periodically and replace them if damaged Keep tool handl...

Page 5: ...ys use supplementary dust extraction Do not use blades that are deformed or cracked Always remove the plug from the mains socket before making any adjustments or maintenance including changing the blade Additional safety rules for saws Ensure that the lighting is adequate Keep the area free of tripping hazards Do not let anyone under 18 years operate this saw Always stand to one side when operatin...

Page 6: ...d rip fence have to be installed prior to use 1 Attach the trunnion to the underside of the table using the two screws two washers and two spring washers supplied 2 Place the table onto the saw frame threading the saw blade through the slot in the table 3 Position the table so that the trunnion rests in the groove on the side of the frame 4 Fasten the table to the frame using the lock handle NOTE ...

Page 7: ...ip fence 12 Rip fence locking handle 13 Table trunnion not shown 14 Table lock handle not shown 15 90º table tilt adjustable screw stop not shown 16 Upper blade guide assembly 17 Upper guide assembly lock knob 18 Dust extraction port not shown 19 Upper blade guide 20 Upper blade support head not shown 21 Lower blade support head inside wheel housing 22 Table 23 Lamp 24 Protractor 7 5 2 6 3 23 11 1...

Page 8: ...ot operate this band saw Centring the table 1 Loosen the screws holding the table trunnion 2 Move the table until the saw blade is positioned in the centre of the table insert 3 Tighten the table trunnion screws ensuring that the table does not move Setting the table square with the saw blade 1 Engage the table lock handle by pushing it towards the frame 2 Loosen the locking nut on the 90 table ti...

Page 9: ...de tensioning knob on the top of the upper wheel housing 5 Press down on the blade tensioning knob to lower the upper wheel and carefully remove the saw band 6 Press down on the blade tensioning knob as you fit the new saw band Tension the blade lightly by rotating clockwise the blade tensioning knob on the top of the housing 7 Turn the upper wheel by hand to check that the blade is running in the...

Page 10: ...g friction will generate heat which can have an adverse affect on the bearings and the blade The bearing should run freely and turn when the machine is in use Setting the cutting height 1 Always set the upper blade guide assembly as close as practical to the work 2 To adjust the height loosen the lock knob on the lamp side of the upper wheel housing set the guide as required and then re tighten th...

Page 11: ... use a jig or fixture to prevent the workpiece from turning 4 When cutting boards vertically use a push stick to feed the workpiece into the saw Maintenance Cleaning 1 Always wear eye protection when cleaning this machine 2 Keep the tool s air vents unclogged and clean at all times 3 Remove dust and dirt regularly Cleaning is best done with compressed air or a rag 4 Re lubricate all moving parts a...

Page 12: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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