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17. Stay alert.

Watch what you are doing. Use common

sense. Do not operate a power tool when you are
tired.

18. Check for damaged parts.

Before using a tool, check

that there are no damaged parts. If a part is slightly
damaged, carefully determine if it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, proper mounting and any other
conditions that may affect the operation of the tool.
A part that is damaged should be properly repaired or
replaced by an authorised service facility, unless
otherwise indicated in this Instruction Manual.
Defective switches must be replaced by an authorised
service facility. Do not use a tool if the switch does
not turn the tool on and off correctly.

19. Guard against electric shock.

Prevent body contact

with grounded objects such as water pipes, radiators,
cookers and refrigerator enclosures.

20. Use only approved parts.

When servicing, use only

identical replacement parts. Use an authorised service
facility to fit replacement parts.

Additional safety rules for air compressors

Warnings. Before connecting a tool to a power source
(mains switch power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on
the nameplate of the tool. A power source with a voltage
greater than that specified for the tool can result in
serious injury to the user, as well as damage to the tool.
If in doubt, do not plug in the tool. Using a power source
with a voltage less than the nameplate rating is harmful
to the motor.
Always remove the plug from the mains socket before
making any adjustments or maintenance, including
renewing the lubricating oil.

• 

To reduce the risk of fire or explosion, never spray
flammable liquids in a confined area. It is normal for
the compressor motor and pressure switch to produce

sparks during use. If sparks come into contact with
petrol vapours or solvents, they may ignite the vapours
and cause a fire or explosion.

• 

Always operate the compressor in a well ventilated area.
Do not smoke while spraying. Do not spray where sparks
or flames are present. Keep the compressor as far away
from the spray area as possible.

• 

The solvents trichloroethane and methylene chloride can
chemically react with the aluminium used in some paint
spray guns and form an explosion. If these solvents are
used, ensure that only stainless steel spray equipment is
connected. The compressor is not affected by the use of
these solvents.

• 

Never directly inhale the compressed air produced by a
compressor and do not use it for charging breathing
tanks.

• 

Do not use welding equipment in close proximity to the
compressor. Do not weld anything to the air tank of the
compressor: this could dangerously weaken the tank and
will void the warranty.

• 

Do not use the compressor outdoors when it is raining
or on a wet surface; either situation could cause an
electric shock.

• 

Always shut off the compressor after use and before
servicing. Push the on/off knob down, wait for the
pressurised air to bleed from the tank from the release
valve and then remove the electrical plug from the
power supply.

• 

Check the maximum pressure rating of any tools or
accessories that you intend using with the compressor.
The output pressure of the air from the compressor
must be regulated so that it never exceeds the rated
pressure of the tool or accessory.

• 

To avoid the risk of burns and injury from moving parts,
do not operate the compressor with the safety shield
removed. Allow hot parts to cool before handling or
servicing.

• 

Be certain to read all the labels on the containers of

6

Summary of Contents for AC24L

Page 1: ...0L Ed5 INSTRUCTION MANUAL 2HP 2 1 2HP 24 Litre 40 Litre Air Compressors Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris Warning Do not switch on for the first time without first filling with oil ...

Page 2: ...to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the right to reject any claim where the pu...

Page 3: ...on manual Tank Drain To prevent build up of condensation open drain cock daily When filter becomes dirty or oily replace cartridge Refer to instruction manual Air InletŁ Filter Operating Read instruction manual prior to starting unit This equipment operates from AC mains only Danger High voltage used on this equipment Switch off power supply remove plug from mains before removing any covers Ensure...

Page 4: ... any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find y...

Page 5: ...ols or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmu...

Page 6: ...he risk of fire or explosion never spray flammable liquids in a confined area It is normal for the compressor motor and pressure switch to produce sparks during use If sparks come into contact with petrol vapours or solvents they may ignite the vapours and cause a fire or explosion Always operate the compressor in a well ventilated area Do not smoke while spraying Do not spray where sparks or flam...

Page 7: ...without first checking the oil level It must be close to the red circle as viewed on the oil gauge Note The compressor is supplied empty of oil It must be filled with oil before first use After using the compressor switch off the on off button disconnect the power supply and open the outlet valve to release the pressure Do not attempt to remove any part of the machine whilst it is under pressure E...

Page 8: ... extremely dangerous and can whip around very quickly both with the capability of striking people and blowing foreign particles into the air Do not attempt to catch the air line but immediately keep bystanders well clear and turn off the air supply to the hose turn off the compressor at the On Off button and then remove the hose from the compressor 8 ...

Page 9: ...sure gauge 6 Regulating knob 7 Regulated outlet valve 8 Regulated outlet pressure gauge 9 Safety valve 10 Non return valve 11 Drain cock 12 Air tank 13 Wheel x 2 14 Safety shield 15 Oil filling cap 16 Air filter assembly 17 Oil level glass 18 Oil drain plug not shown 9 12 14 16 13 17 9 5 1 3 2 7 10 8 11 15 6 4 ...

Page 10: ... hole in the bracket under the tank Next fit the spacer on the axle pin followed by the flat washer split washer and nut Tighten the nut Repeat for the second wheel Rubber feet Fit the two rubber feet on the bracket on the front underside of the tank using the screws washers and nuts supplied Warning The air compressor must be filled with oil before first use To prevent possible spillage of oil du...

Page 11: ... the outer sleeve fully forward To close the valve slide the outer sleeve backward towards the compressor 4 Start the compressor by following the procedure in the section To start and stop the compressor For the first time of operation run the compressor for 10 min with no load to ensure all parts are well lubricated Warning Be aware that presurised air will be discharged from the two outlets and ...

Page 12: ...ted outlet To increase the air pressure rotate the regulating valve clockwise To decrease the pressure rotate the regulating valve anti clockwise Note If you do not allow the air to discharge while you are setting the regulator the pressure as indicated on the regulated outlet gauge will be incorrect This gauge ONLY indicates the correct pressure while air is being discharged from the outlet The d...

Page 13: ...epair or replace faulty parts Use authorised service centre to check crankshaft bearings con rod piston rings etc and replace where necessary 1 Use authorised service centre to check and repair if necessary 2 Use authorised service centre to check and clean if necessary 3 Use authorised service centre to increase size of gasket 4 Use authorised service centre to repair or replace 5 If the release ...

Page 14: ...must stop Warnings Safety glasses must be worn when performing this test Do not have your face close to the safety valve when performing this test as air will discharge from the valve at a high force If the safety valve does not operate correctly in any way as described above turn off the compressor immediately and have the compressor and safety valve checked and tested at an authorised Service ce...

Page 15: ...t done with a soft brush or a rag 3 Re lubricate all moving parts at regular intervals 4 If the body of the compressor needs cleaning wipe it with a soft damp cloth A mild detergent can be used but nothing like alcohol petrol or other cleaning agent 5 Never use caustic agents to clean plastic parts Caution Water must never come into contact with the tool Repairs 1 Only an authorised service centre...

Page 16: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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