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10 

D5014 

- SIL 3 Repeater Power Supply 

G.M. International ISM0103-3 

The proof test shall be performed to reveal dangerous faults which are undetected by diagnostic. This means that it is necessary to specify how dangerous undetected fault, which 
have been noted during the FMEDA, can be detected during proof test. 

The Proof test 1

 consists of the following steps: 

Testing procedure at T-proof 

 

Steps

 

Action

 

Bypass the safety-related PLC or take other appropriate action to avoid a false trip. 

By HART command or other technique, set the transmitter connected to the input of the repeater in order to go to high alarm current and verify that the 
output current of the repeater reaches that value. This tests for compliance voltage problems such as a low loop power supply voltage or increased wiring 
resistance. 

By HART command or other technique, set the transmitter connected to the input of the repeater in order to go to low alarm current and verify that the 
output current of the repeater reaches that value. This tests for possible quiescent current related failures. 

Restore the loop to full operation. 

Remove the bypass from the safety-related PLC or restore normal operation. 

This test will detect approximately 99 % of possible Dangerous Undetected failures in the repeater. 

Steps

 

Action

 

Bypass the safety-related PLC or take other appropriate action to avoid a false trip. 

Perform step 2 and 3 of the 

Proof Test 1

Perform a two-point calibration (i.e. down scale as 4 mA and full scale as 20 mA) of the transmitter connected to the input of the repeater. 
Then set the transmitter to impose some input current values of 4-20 mA range and verify that the correspondent output current values of repeater are within 
the specified accuracy. 
This proof requires that the transmitter has already been tested without the repeater and it works correctly according to its performance. 

Restore the loop to full operation. 

Remove the bypass from the safety-related PLC or restore normal operation. 

This test will detect approximately 30 % of possible Dangerous Undetected failures in the repeater. 

The 

Proof test 2

 consists of the following steps: 

Summary of Contents for D5014D

Page 1: ...D5014 SIL 3 Repeater Power Supply G M International ISM0103 3 SIL 3 Repeater Power Supply Hart DIN Rail and Termination Board Models D5014S D5014D D5014S D5014D INSTRUCTION MANUAL INSTRUCTION MANUAL ...

Page 2: ...Vrms on 250 Ω communication load on 0 5 to 2 5 KHz band Frequency response 0 5 to 2 5 KHz bidirectional within 3 dB Hart protocol Performance Ref Conditions 24 V supply 250 Ω load 23 1 C ambient temperature Calibration accuracy 0 1 of full scale Linearity error 0 05 of full scale Supply voltage influence 0 02 of full scale for a min to max supply change Load influence 0 02 of full scale for a 0 to...

Page 3: ...nstallation using standard DIN Rail and plug in terminal blocks with or without Power Bus or customized Termination Boards 250 Vrms Um max voltage allowed to the instruments associated with the barrier Input Ch 1 for 2 wires Transmitters Terminal block connections HAZARDOUS AREA SAFE AREA Input Ch 1 for 2 wires Transmitters or Input Ch 1 for External Powered Transmitters Input Ch 2 for 2 wires Tra...

Page 4: ...for the effective group See parameters indicated in the table below D5014 Terminals Ch1 Ch2 7 8 9 10 Uo Voc 1 1 V Ch1 Ch2 8 11 10 12 Io Isc 92 mA Ch1 Ch2 7 8 9 10 Io Isc 56 mA Ch1 Ch2 8 11 10 12 Po Po 594 mW Ch1 Ch2 7 8 9 10 Po Po 16 mW Ch1 Ch2 8 11 10 12 Ii Imax Pi Pi D5014 Terminals Ch1 Ch2 8 11 10 12 D5014 Associated Apparatus Parameters Cenelec US Ci Ci device C cable IIC A B Co Ca 100 nF Co C...

Page 5: ...cable parameters are unknown the following value may be used Capacitance 180pF per meter 60pF per foot Inductance 0 60µH per meter 0 20µH per foot Must be Hazardous Area Hazardous Locations Device Parameters D5014 Associated Apparatus Parameters Ui Vmax 30 V Uo Voc D5014 Terminals Ch1 Ch2 8 11 10 12 li Imax 128 mA Ch1 Ch2 8 11 10 12 Io Isc Ci 0 nF Li 0 nH Ch1 Ch2 8 11 10 12 Function Diagram HAZARD...

Page 6: ...available for Transmitter Vtx is 14 V at 20 mA input The safety parameters must be changed in Uo Voc 27 V Io Isc 93 mA Po Po 623 mW Terminals 7 10 Uo Voc 27 V Io Isc 93 mA Po Po 623 mW IIC IIB IIA 0 090 0 705 2 330 4 1 16 6 33 2 57 0 228 3 456 6 Group Cenelec Lo Ro µH Ω Lo La mH Co Ca µF I iaD 3 750 0 705 54 5 16 6 749 1 228 3 5 6 1 2 RL mA HHT Source I Out 1 SIL 3 3 4 RL mA Source I Out 2 SIL 3 7...

Page 7: ...µH Ω Lo La mH Co Ca µF I iaD 1000 1000 151 1 46 0 15272 7 4654 5 Connections for Duplication of Active Input Signals Restriction on specifications for external powered Transmitter The safety parameters must be changed in Uo Voc 2 2 V Io Isc 56 mA Po Po 31 mW 5 6 1 2 RL mA Source I 3 4 RL mA Source I 7 11 10 12 8 9 MODEL D5014D Duplicator Termination board connector Power Bus Supply 24 Vdc External...

Page 8: ...nections Identify the number of channels of the specific card e g D5014S is a single channel model and D5014D is a dual channel model the function and location of each connection terminal using the wiring diagram on the corresponding section as an example Connect 24 Vdc power supply positive at terminal 5 and negative at terminal 6 For Model D5014S connect positive output of channel 1 at terminal ...

Page 9: ...ode Ch2 1 5 V on 250 internal shunt Ch1 1 5 V on 250 internal shunt ON ON OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON OFF OFF ON ON ON ON OFF OFF OFF OFF Ω Ω Dip switch configuration An output configuration DIP Switch is located on component side of pcb This switch allows the mA sink or source mode or Volt operating mode configuration 1 2 3 4 ON 4 20 mA Source Mode 1 2 3 4 1 2 3 4 1 2 3 4 4 20 mA Si...

Page 10: ...rent of the repeater reaches that value This tests for possible quiescent current related failures 4 Restore the loop to full operation 5 Remove the bypass from the safety related PLC or restore normal operation This test will detect approximately 99 of possible Dangerous Undetected failures in the repeater Steps Action 1 Bypass the safety related PLC or take other appropriate action to avoid a fa...

Page 11: ... the selected fail safe state The 2 channels of D5014D module could be used to increase the hardware fault tolerance needed for a higher SIL of a certain Safety Function as they are completely independent each other not containing common components In fact the analysis results got for D5014S single channel are also valid for each channel of D5014D double channel Failure rates table Failure categor...

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