Glowworm EASICOM 3 25s Installation And Maintenance Instructions Manual Download Page 33

0020238426_04 EASICOM 3 Installation and maintenance instructions

33

12.14 Checking the pre-charge pressure of the

expansion vessel

1.

Drain the product. (

Page 32)

2.

Measure the pre-charge pressure of the expansion ves-
sel at the vessel valve.

Condition

: Pre-charge pressure < 0.075 MPa (0.75 bar)

Top up the expansion vessel in accordance with the
static height of the heating installation, ideally with ni-
trogen, otherwise with air. Check that the drain valve is
open when topping up.

3.

If water escapes from the valve of the expansion
vessel, you must replace the expansion vessel
(

Page 35).

4.

Fill and purge the heating installation. (

Page 26)

12.15 Completing inspection and maintenance

work

1.

Fill and purge the heating installation. (

Page 26)

2.

Check the gas connection pressure (gas flow pressure).
(

Page 27)

3.

Check the CO

content. (

Page 30)

4.

If required, set the maintenance interval.

5.

Check the product for tightness. (

Page 28)

6.

Install the front casing. (

Page 15)

7.

Fill out the relevant Service Record section in the
Benchmark Checklist located at the rear of this
document.

13 Troubleshooting

13.1

Rectifying faults

If fault codes (F.

XX

) are present, refer to the table in the

appendix for advice or use the check programme(s).
Overview of fault codes (

Page 43)

Check programmes

Overview (

Page 38)

If several faults occur at the same time, the fault codes are
shown alternately on the display.

Hold the

button down for more than 3 seconds.

If you are unable to clear the fault code and it reappears
despite several fault clearance attempts, contact cus-
tomer service.

13.2

Calling up the fault memory

The last ten fault codes are stored in the fault memory.

Hold the

button down for more than 7 seconds.

Overview of fault codes (

Page 43)

Press the

button to exit this menu.

13.3

Deleting the fault memory

1.

Delete the fault memory using the diagnostics code

d.94

.

2.

Set diagnostics code . (

Page 23)

Overview of diagnostics codes (

Page 39)

13.4

Resetting parameters to factory settings

1.

Reset all parameters to the factory settings using the
diagnostics code

d.96

.

2.

Set diagnostics code . (

Page 23)

Overview of diagnostics codes (

Page 39)

13.5

Preparing the repair work

1.

Decommission the product.

2.

Disconnect the product from the power grid.

3.

Remove the front casing.

4.

Close the gas stopcock.

5.

Close the service valves in the heating flow and in the
heating return.

6.

Close the service valve in the cold water pipe.

7.

Drain the product if you want to replace water-bearing
components of the product.

8.

Ensure that water does not drip on live components
(e.g. the electronics box).

9.

Use only new seals and O-rings. Do not use any addi-
tional components.

13.5.1 Procuring spare parts

The original components of the product were also certified
by the manufacturer as part of the declaration of conformity.
If you use other, non-certified or unauthorised parts during
maintenance or repair work, this may void the conformity of
the product and it will therefore no longer comply with the
applicable standards.

We strongly recommend that you use original spare parts
from the manufacturer as this guarantees fault-free and safe
operation of the product. To receive information about the
available original spare parts, contact the contact address
provided on the back page of these instructions.

If you require spare parts for maintenance or repair
work, use only the spare parts that are permitted for the
product.

13.6

Replacing defective components

13.6.1 Replacing the burner

1.

Remove the gas-air mixture unit. (

Page 30)

2.

Remove the burner seal.

3.

Remove the burner.

4.

Install the new burner complete with new burner seal on
the heat exchanger.

5.

Install the gas-air mixture unit. (

Page 32)

13.6.2 Replacing the gas-air mixture unit

1.

Remove the gas-air mixture unit. (

Page 30)

2.

Install the new gas-air mixture unit (

Page 32).

Summary of Contents for EASICOM 3 25s

Page 1: ...en Installation and maintenance instructions EASICOM 3 25s 0020238426_04 31 07 2020...

Page 2: ...icient water pressure 25 9 6 Flushing the heating installation for the first time cold 25 9 7 Filling and purging the heating installation 26 9 8 Filling the domestic hot water circuit 26 9 9 Checking...

Page 3: ...direct use in industrial or commercial processes Any use other than those described in these instructions and any use that goes beyond what is described here 1 2 Qualification The person carrying out...

Page 4: ...ially available soft soap to aid installa tion 1 3 3 Electricity The power supply terminals L and N remain live even if the unit main switch is switched off To prevent electric shocks proceed as fol l...

Page 5: ...the product in rooms prone to frost 1 3 10 Safety devices Install the necessary safety devices in the installation 1 4 Regulations directives laws standards Observe the national regulations stand ard...

Page 6: ...ant group com Spares Enquiries Telephone 01773 881383 To register your Glow worm appliance visit Glow worm is a licensed member of the Benchmark Scheme Benchmark places responsibilities on both manufa...

Page 7: ...n 6 1 kW Technical data Heating EASICOM 3 25s Maximum heating flow temperat ure factory setting D 71 75 Max range of the flow temperat ure control 10 to 80 EASICOM 3 25s Safety discharge of expansion...

Page 8: ...ol purposes 3rd and 4th digits year of production For quality control purposes 5th and 6th digits week of production For identification purposes 7th to 16th digits product article number For quality c...

Page 9: ...To restart the boiler press the reset button on the boiler interface If the boiler fails to resume normal operation and all external controls are calling for heat then call your Installation Servi cin...

Page 10: ...d the current ETCI rules If the boiler is to be installed in a timber frame building it should be fitted in accordance with the current version of the Institute of Gas Engineers document IGE UP 7 If i...

Page 11: ...ng to its type for example C13 Whatever the kind of flue system chosen observe the minimum distances to position the flue terminals To install the flue refer to the separate flue instruction supplied...

Page 12: ...rance to noncombustible building material Vertical flue clearance to combustible building material 500 mm 1 500 mm J Above below and either side of an opening door air vent or opening window 300 mm K...

Page 13: ...id wall staining and nuisance from pluming depending on site conditions Terminals must be positioned so to avoid combustion products entering the building Support the flue at approximately one metre i...

Page 14: ...rd is required if persons could come into con tact with the terminal or the terminal could be subject to dam age If a terminal guard is required it must be positioned to provide minimum of 50 mm clear...

Page 15: ...install the flue system 6 7 Using the mounting template Use the mounting template to ascertain the locations at which you need to drill holes 6 8 Wall mounting the product A B 1 Check the load bearin...

Page 16: ...16 Installation and maintenance instructions EASICOM 3 0020238426_04 2x A B C D 6 10 2 Installing the side section Refit the components in the reverse order...

Page 17: ...caling the water Scale deposition increases as the water temperature in creases Descale the water as required 7 3 Check compliance with the local gas group The product s combustion has been factory te...

Page 18: ...e all burrs from inside of cut pipe work and avoid excessive adhesive which may trap small pockets of water close to the pipe wall which can freeze and build into a larger ice plug For any installatio...

Page 19: ...red option must not terminate in rain water drain 7 6 1 6 Internal termination downstream of sink waste 100mm 32mm 22mm 3 m Open end of pipe direct into gulley below ground level but above water level...

Page 20: ...ation The product must be earthed Danger Risk of death from electric shock The power supply terminals L and N remain live even if the product is switched off Switch off the power supply Secure the pow...

Page 21: ...gap of at least 3 mm at each pole 2 Make sure that the rated voltage of the mains is 230 V 3 Provide one common power supply for the boiler and for the corresponding control Power supply Single phase...

Page 22: ...multi circuit control Change the pump mode d 18 from Eco intermittent pump operation to Comfort continuous pump opera tion Condition If you are connecting a control 230 V 30 mm N L X1 230V RT Connect...

Page 23: ...seconds S XX is shown on the display followed by the heat ing flow temperature the internal system pressure and the cylinder temperature depending on the ver sion 2 Press the button to exit this menu...

Page 24: ...stipulate more stringent requirements the following applies You must treat the heating water in the following cases If the entire filling and supplementary water quantity dur ing the operating life of...

Page 25: ...over several storeys higher filling pressures may be required to avoid air entering the heating installation If the water pressure falls below 0 05 MPa 0 5 bar the value flashes in the display If the...

Page 26: ...is intact in accordance with the latest gas safe technical bulletin and informa tion supplied in the installation instructions 2 For extended flue gas installations check for flue gas recirculation u...

Page 27: ...ck programme P 01 Allow the boiler to cool down by allowing pump overrun to operate for a minimum of two minutes Close the gas stopcock Remove the pressure gauge and retighten the sealing screw 2 for...

Page 28: ...least 15 minutes 4 Purge the heating installation 5 Activate the display for the current operating mode Page 23 Status codes Overview Page 42 If the product is working correctly the display shows S 0...

Page 29: ...e Benchmark commissioning checklist located at the rear of this document For IE Complete a Declaration of Conformity to indicate compliance to I S 813 An example of this is given in the current editio...

Page 30: ...tted front casing Natural gas H Natural gas H CO at full load 9 0 1 0 vol 9 2 1 0 vol CO at full load 250 ppm 250 ppm CO CO 0 0031 0 0031 The value is OK The value is not OK you cannot start up the pr...

Page 31: ...ing to the following sections 13 Install the two new burner seals 12 7 Cleaning the heat exchanger 1 1 Protect the open electronics box from spraying water 2 Clean the ribs of the heat exchanger 1 wi...

Page 32: ...ve the float 3 3 Flush out the float and lower section of the siphon with water 4 Fill the lower section of the siphon with water up to 10 mm below the upper edge of the condensate discharge pipe 5 Re...

Page 33: ...the fault memory using the diagnostics code d 94 2 Set diagnostics code Page 23 Overview of diagnostics codes Page 39 13 4 Resetting parameters to factory settings 1 Reset all parameters to the facto...

Page 34: ...he gas valve assembly 3 9 Remove the seal 6 if it is still in place on the fan 7 10 Install the new gas valve assembly in reverse order 11 Check the CO content Page 30 12 Set the CO content Page 30 13...

Page 35: ...bles to the electronics box 13 6 6 Replacing the expansion vessel 1 Drain the product Page 32 B C 1 2 3 A D 2 Undo the nut 3 3 Remove both screws on the support plate 1 4 Remove the support plate 5 Pu...

Page 36: ...valve 3 Fit the new expansion relief valve with a new O ring 4 Reattach the clip 2 13 6 10 Replace the pressure sensor 1 2 1 Pull out the plug 2 Remove the clip 1 3 Remove the pressure sensor 2 4 Inst...

Page 37: ...0 If the gas flow rate lies outside of the tolerances specified in these in structions eliminate the fault in accordance with the regulations and the current technology Annually 11 Check the general c...

Page 38: ...unction If there is a domestic hot water demand the product runs in domestic hot water mode and at maximum heat input If there is no domestic hot water demand the product runs with the partial heat lo...

Page 39: ...temperature for the domestic hot wa ter cylinder Current value Not adjustable d 08 Status of the 230 V ther mostat Current value 0 Room thermostat open no heat requirement 1 Room thermostat closed hea...

Page 40: ...3 Status of the heating demand Current value off Heating off Summer mode on Heating on Not adjustable d 24 Status of the pressure monitor 0 1 off Not switched on Switched Not adjustable d 25 Status of...

Page 41: ...ivated 3 Hot water activated min target value 60 C 0 Adjustable d 60 Number of blocks by the temperature limiter Current value Not adjustable d 61 Number of unsuccessful ignitions Current value Not ad...

Page 42: ...hermostat Current value off Not connected on Connected Not adjustable d 91 Status DCF77 Current value Not adjustable d 93 Setting the product code 0 99 1 The Device Specific Number DSN can be found on...

Page 43: ...hot water request blocked S 98 Automatic test programme Return temperature sensor heating and hot water request blocked S 99 Automatic filling active S 108 Purging the combustion chamber fan in operat...

Page 44: ...ctive F 65 Fault Electronics temperature too high Electronics overheating due to external influences electronics defective F 67 Value sent back by ASIC is incorrect flame signal Implausible flame sign...

Page 45: ...0 20 16 2 4 11 13 14 18 7 17 8 X51 X51 X20 16 1 9 3 15 4 5 10 11 6 13 X51 X20 X40 X51 X30 X2 X21 X41 X22 X14 L N 24V RT BUS Burner off RT 230Vac X1 FUS X106 X32 X90 X12 X35 RT 230Vac N L X1 X21 4 1 3...

Page 46: ...and they should be made aware it is ultimately their responsibility to register with the manufacturer within the allotted time period It is essential that the boiler is serviced in line with the manu...

Page 47: ...eft at factory settings Yes No If no what is the maximum central heating output selected kW Dynamic gas inlet pressure mbar C Central heating return temperature C System correctly balanced rebalanced...

Page 48: ...delete as appropriate Date Engineer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions...

Page 49: ...delete as appropriate Date Engineer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions...

Page 50: ...pecify how to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas s...

Page 51: ...re curves 28 Flue pipe removing 30 Frost protection 9 G Garantie 6 Gas Council Number 7 Gas flow rate 26 Gas group checking 17 Gas valve assembly replacing 34 Gas air mixture removing 30 H Handing ove...

Page 52: ...Group UK LTD Nottingham Road Belper Derbyshire DE56 1JQ Telephone 01773 824639 Technical helpline 0330 100 7679 After sales service 0330 100 3142 www glow worm co uk These instructions or parts thereo...

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