Glow-worm Economy Plus C 40 Instructions For Use Installation And Servicing Download Page 15

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15

221461C

7 Servicing and Replacement of Parts

7.3 Main Injector

Generally follow the instructions given in Section 7.1.

With the main burner removed the injector can be unscrewed
and replaced as necessary, using a new sealing washer.

If cleaning do not use a wire or sharp instrument on the hole.

When replacing the main burner make sure that it is pushed fully
home onto the injector and that the guides are engaged on the
injector manifold.

Diagram 7.2

ACCESS FOR SERVICING

Diagram 7.3

PILOT ASSEMBLY

PILOT
INJECTOR

ADAPTOR
OLIVE

PILOT
TUBING
NUT

THERMOCOUPLE
NUT

IGNITION
LEAD
(clear end)

ELECTRODE

THERMOCOUPLE

SECURING
SCREWS

PILOT
SHIELD

MICA WINDOW

M3
SCREW

COMBUSTION
CHAMBER
FRONT
PANEL

SIDE BAFFLES

SECURING
SCREWS

WING NUT

2397

1049

Diagram 7.4

DRAUGHT DIVERTER
AND BAFFLE

BAFFLE
SECURING
SCREW(S)

DRAUGHT
DIVERTER
BAFFLE

0929

Diagram 7.6

LINT ARRESTER
(FURIGAS)

Diagram 7.5

LINT ARRESTER
(BRAY)

SCREW-
LOOSEN ONLY

BURNER
ASSEMBLY

LINT ARRESTER
SECURING PLATE

LINT
ARRESTER

LINT ARRESTER

LINT ARRESTER
SECURING SCREW
AND WASHER

BURNER
ASSEMBLY

0928

0927

Summary of Contents for Economy Plus C 40

Page 1: ...y telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flu...

Page 2: ...fractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sen...

Page 3: ...ed off to avoid the risk of freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your...

Page 4: ...little longer The flue blockage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Ch...

Page 5: ...andards Scotland Regulations applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local ap...

Page 6: ...boiler must be insulated PVC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system w...

Page 7: ...easy removal of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A...

Page 8: ...acturer for their recommendations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including th...

Page 9: ...he static head of the system that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge...

Page 10: ...her the heating circuit of the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system a...

Page 11: ...cut back external to the cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth condu...

Page 12: ...AINS SUPPLY FUSED AT 3A L N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time con...

Page 13: ...GAS CONTROL KNOB C IGNITER BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE...

Page 14: ...son Before starting a service or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove...

Page 15: ...engaged on the injector manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOU...

Page 16: ...gmakesurethesparkgapisasshownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermoco...

Page 17: ...rmostat phial pocket and withdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the...

Page 18: ...ving the brass knurled screw s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety dev...

Page 19: ...ates before boiler cycles on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body a...

Page 20: ...overheat cut off Is there continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to st...

Page 21: ...e and Flue Blockage Safety Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 2...

Page 22: ...ppliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Contin...

Page 23: ...knob is released PILOT SATISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermo...

Page 24: ...355 501 4 800014 Overheat cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Contr...

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