Glow-worm Economy Plus C 40 Instructions For Use Installation And Servicing Download Page 10

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10

221461C

3 Water Systems

Diagram 3.5

FILLING SEALED
WATER SYSTEMS

METHOD 1

METHOD 2

METHOD 3

SUPPLY STOP
VALVE

SUPPLY
PIPE

HOSE
UNIONS

SERVICING
VALVE

TEMPORARY
HOSE

HEATING
SYSTEM

HEATING
SYSTEM

TEMPORARY
HOSE

HOSE
UNIONS

SERVICING
VALVE

SUPPLY
PIPE

SUPPLY STOP
VALVE

DOUBLE CHECK
VALVE ASSEMBLY

HEATING
SYSTEM

SERVICING
VALVE

SUPPLY
STOP VALVE

SUPPLY
PIPE

HOSE
UNIONS

DOUBLE CHECK
VALVE ASSEMBLY

OVERFLOW

CISTERN

COMBINED
CHECK VALVE
AND VACUUM
BREAKER

PRESSURE
REDUCING
VALVE

3132

3.8 Domestic Hot Water Cylinder

SINGLE FEED INDIRECT CYLINDERS ARE NOT SUITABLE.

The domestic hot water cylinder must be of the indirect coil type.
It must be suitable for working at a gauge pressure of 0.35bar
above the safety valve setting.

3.9 Water Make-up

Provision should be made for the replacing the water loss from
the system using a make up bottle mounted in a position higher
than the top point of the system, connected through a non-
return valve to the return side of either the heating circuit of the
domestic hot water cylinder.

Alternatively, provision for make up can be made by using a
filling loop.

3.10 Filling a Sealed Water System

Provision for filling the system at low level must be made.  Three
methods are shown in diagram 3.5.  There must be no permanent
connection to the mains water supply, even through a non-
return valve.

4.1 Appliance Preparation

Remove the controls cover by pulling it forwards and off, see
diagram 4.1.

Remove the boiler from the carton and lay it on its back.

The side grilles are packed in the bottom of the carton.

Remove the outer case by undoing the screws at the bottom
and unhooking at the top, see diagram 4.1.

Remove the two screws and attach the side grilles by hooking
over the top of the side panel and secure, see diagram 4.1.

4.2 Appliance Fitting

Refer to diagram 1.2 for fixing screw positions and minimum
clearances.

Mark position of the three fixing screws.

Drill and plug the holes, suitable for No10x2in woodscrews.

Fit the screws, leave about 6mm proud.

Hook the boiler on to the lower screw and keyhole slots at the
top, tighten all screws.

Connect the system pipework to the boiler.

Fix the flue to the flue hood in accordance with normal practice.

4 Installation

Summary of Contents for Economy Plus C 40

Page 1: ...y telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flu...

Page 2: ...fractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sen...

Page 3: ...ed off to avoid the risk of freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your...

Page 4: ...little longer The flue blockage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Ch...

Page 5: ...andards Scotland Regulations applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local ap...

Page 6: ...boiler must be insulated PVC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system w...

Page 7: ...easy removal of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A...

Page 8: ...acturer for their recommendations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including th...

Page 9: ...he static head of the system that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge...

Page 10: ...her the heating circuit of the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system a...

Page 11: ...cut back external to the cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth condu...

Page 12: ...AINS SUPPLY FUSED AT 3A L N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time con...

Page 13: ...GAS CONTROL KNOB C IGNITER BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE...

Page 14: ...son Before starting a service or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove...

Page 15: ...engaged on the injector manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOU...

Page 16: ...gmakesurethesparkgapisasshownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermoco...

Page 17: ...rmostat phial pocket and withdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the...

Page 18: ...ving the brass knurled screw s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety dev...

Page 19: ...ates before boiler cycles on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body a...

Page 20: ...overheat cut off Is there continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to st...

Page 21: ...e and Flue Blockage Safety Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 2...

Page 22: ...ppliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Contin...

Page 23: ...knob is released PILOT SATISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermo...

Page 24: ...355 501 4 800014 Overheat cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Contr...

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