Glow-worm Economy Plus C 40 Instructions For Use Installation And Servicing Download Page 14

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221461C

6 Commissioning

6.7 Adjustment - Sealed Water Systems

Sealed water systems should be adjusted to the initial design
pressure and the set pointer repositioned.

6.8 Instruct the User in the Correct Operation
of the Boiler

Hand the User Instructions to the user for their use.

Instruct and demonstrate the safe and efficient operation of the
boiler, heating system and domestic hot water system.

Advise the user, that to ensure the continued efficient and safe
operation of the boiler it is recommended that it is checked and
serviced at regular intervals. The frequency of servicing will
depend upon the particular installation and usage, but in general
once a year should be enough.

It is the Law that servicing is carried out by a competent person.

Draw attention, if applicable, to the current issue of the Gas
Safety (Installation and Use) Regulations section 35, which
imposes a duty of care on all persons who let out any property
containing a gas appliance.

Advise that the boiler is fitted with a safety device and refer to
the instructions for use.

Advise the user of the precautions necessary to prevent damage
to the system and building in the event of the heating system
being out of use during frost and freezing conditions.

Reminder.  Leave these instructions with the user.

Advise the user that  the ‘Benchmark’ logbook should be
completed by the installation engineer on completion of
commissioning or servicing.

For the continued efficient and safe operation of the boiler it is
recommended that it is checked and serviced at regular intervals.
The frequency will depend upon the particular installation and
usage, but in general once a year should be enough.

It is the Law that any servicing be carried out by a competent
person.

Replacement of parts must be carried out by a competent
person.

Before starting a service or replacing parts isolate the gas and
electrical supplies.

Unless stated otherwise all parts are replaced in the reverse
order to removal.

7.1 Heating Body - Service

Remove the controls cover by pulling it forwards and off.

Remove the outer casing by releasing the screw at the bottom
and unhooking at the top.

Remove the inner casing by releasing the wing nuts at the top
and the screws at the bottom, see diagram 7.1.

Remove the combustion chamber front by unscrewing the wing
nut at the bottom front and the four screws, see diagram 7.2.

Disconnect the ignition lead from the electrode and unscrew
thermocouple nut to release, see diagram 7.3.

Support the main burner and release pilot tubing nut at the base
of burner, release pilot tube.  The pilot injector can now be
removed by unscrewing, see diagram 7.3.

Disengage the main burner from the main injector.  Raise the
burner up through the combustion chamber to remove.  Take
care not to damage the side insulation.

Place the burner to one side.

Cover the combustion chamber and injector with a sheet of
paper.

Remove the flue cleaning door, see diagram 7.1.

Remove the screws securing the draught diverter baffle and
lower out as shown in diagram 7.4.

Brush away any deposits from the heat exchanger paying
particular attention to the gap between the fins.

Remove the paper together with any debris.

When replacing parts make sure that the draught diverter is
refitted correctly.

Diagram 7.1

ACCESS FOR SERVICING

FLUE CLEANING DOOR

INNER
CASE

INNER CASING
SECURING
SCREWS

WING
NUT(S)

2398

7.2 Main Burner - Service

Generally follow the instructions given in Section 7.1.

With the main burner removed brush or vacuum any deposits
away, make sure that the flame ports are clear.

Do not use a brush with metallic bristles.

Note.  Alternative type of burner are fitted to some models.

Remove lint arrester from main burner and clean it thoroughly
by brushing or vacuuming, see diagram 7.5 for Bray burner and
diagram 7.6 for Furigas burner.

7 Servicing and Replacement of Parts

Summary of Contents for Economy Plus C 40

Page 1: ...y telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flu...

Page 2: ...fractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sen...

Page 3: ...ed off to avoid the risk of freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your...

Page 4: ...little longer The flue blockage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Ch...

Page 5: ...andards Scotland Regulations applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local ap...

Page 6: ...boiler must be insulated PVC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system w...

Page 7: ...easy removal of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A...

Page 8: ...acturer for their recommendations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including th...

Page 9: ...he static head of the system that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge...

Page 10: ...her the heating circuit of the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system a...

Page 11: ...cut back external to the cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth condu...

Page 12: ...AINS SUPPLY FUSED AT 3A L N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time con...

Page 13: ...GAS CONTROL KNOB C IGNITER BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE...

Page 14: ...son Before starting a service or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove...

Page 15: ...engaged on the injector manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOU...

Page 16: ...gmakesurethesparkgapisasshownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermoco...

Page 17: ...rmostat phial pocket and withdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the...

Page 18: ...ving the brass knurled screw s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety dev...

Page 19: ...ates before boiler cycles on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body a...

Page 20: ...overheat cut off Is there continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to st...

Page 21: ...e and Flue Blockage Safety Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 2...

Page 22: ...ppliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Contin...

Page 23: ...knob is released PILOT SATISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermo...

Page 24: ...355 501 4 800014 Overheat cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Contr...

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