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14

 

Installation/Operation & Maintenance Manual 
GM

 

-

 

6140H 2-POST LIFT

 

 

Install the safety devices. 

 

Adjust  both  cables  and  keep  the  carriage  in 
balance. 

 

Screw  the  joint  of  the  high-pressure  hose  and 
fix it on the base.

 

4.4.2  HYDRAULIC PALNT 

 

Install the pump on the hock board according to 

Fig. 34

 and fix it on the bottom of main column. 

 

Fig. 34 

 

Connect the hydraulic unit to the circuit crossing 
with a flexible pipe. 

(Fig. 35)

 

 

Fig. 35 

 

Tight  all  the  fittings  very  well,  even  the  one 
already mounted by the manufacturer. 

 

Fill  the  hydraulic  unit  tank  with  8  liters  of 
hydraulic  oil  ISO  32  as  IP  HYDRUS  OIL  32, 
SHELL  TELLUS  OIL  T32  or  similar 

(See 

Chapter 2, TECHNICAL SPECIFICATIONS)

 

Remove the oil filling cap and substitute it with 
the given drain cap.

 

4.4.3  ELECTRIC PLANT CONNECTION 

WARNING 

The  operations  listed  below  must  be  performed 
by skilled personnel. 

4.4.3.1 

Before connecting the electric system, make 

sure that: 

 

The  power  supply  plant  to  the  lift  is  equipped 
with  the  protection  device  required  by  current 
standards in the country where the machinery is 
installed. 

 

The power supply line has the following cross-
section: 

Lift  voltage  400V,  three-

phase………….……Min. 

2.5mm

2

 

Lift  voltage  230V,  three-

phase…………………Min. 

4mm

2

 

Lift  voltage  230V,  single-

phase……………..…Min. 

6mm

2

 

 

The voltage oscillations are within the tolerance 
range set forth by the specifications. 

The  manufacturer  supplies  the  rack  to  operate  at 
400V  with  a  three-phase  configuration;  if  the  line 
voltage  is  different,  the  motor  and  transformer 
connection  must  be  changed. 

(Fig.  36) 

It  is  also 

necessary  to  replace  the  thermal  relay  requesting 
that  part  from  the  manufacture  and/or  service 
center. 

 

Fig. 36 

W2

U2

V2

W1

V1

U1

L1

L2

L3

U2

W2

V2

W1

V1

U1

L3

L2

L1

Motor

0

0 24

Trasformer

Summary of Contents for GM - 6140H

Page 1: ...this manual before operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 2 POST LIFT Installation Operation Mainte...

Page 2: ...r model GM 6140H As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Page 3: ...D Chapter 3 SAFETY 3 1 GENERAL PRECAUTIONS 3 2 RISKS OF ELECTRIC SHOCK 3 3 RISKS AND PROTECTION DEVICE 3 4 LONGITUDINAL AND LATERAL MOVEMENT 3 5 RISKS WHILE THE VEHICLE IS BEING RAISED 3 6 RISKS OF PE...

Page 4: ...nce Manual GM 6140H 2 POST LIFT 6 3 PERIODIC LUBRICATION CHART Chapter 7 TROUBLESHOOTING 7 1 TROUBLE SHOOTING GUID 7 2 POSSIBLE PROBLEMS AND SOLUTIONS APPENDIX A SPECIAL NOTES APPENDIX B SPARE PARTS 2...

Page 5: ...rms Rear side the side with the long arms Fig 2 illustrates the various parts of the lift Fig 2 1 1 FIXED STRUCTURE The structure consists of 2 posts service Fig 2 1 and command Fig 2 10 side post bui...

Page 6: ...quipped with a manual oil drain valve Fig 3 3 see the use and maintenance chapter A maximum pressure valve Oil tank Fig 3 4 An oil delivery and return flexible pipe to the cylinders feeding circuit No...

Page 7: ...of contamination that does not exceed class 18 15 according to ISO 4406 for example IP HYDRUS OIL 32 SHELL TELLUS OIL T32 or equivalent Model No Capacity 4 000kg Overall Height 2794mm Overall Width 34...

Page 8: ...RICAL DIAGRAM Fig 6 1Ph Electrical Diagram Fig 7 3Ph Electrical Diagram Table 5 S N DESCRIPTION 1 Master cylinder 2 Slave cylinder 3 Manual lowering valve 4 Check valve 5 Motor 6 Pump 7 Filter 8 Press...

Page 9: ...clearance may interfere with the structure of the lift Pay particular attention in the case of low body sports cars Always keep the capacity of the lift in mind in the case of vehicles with particular...

Page 10: ...CT AND UNAUTHORISED USE OF THE LIFT During lift and descent movements the operator must remain in the command station as defined in figure 8 The presence of persons inside the danger zone indicated in...

Page 11: ...e especially during the lifting phase on the rack These movements can be avoided by positioning the vehicle correctly on the arm disk support plates which must be previously adjusted to the same heigh...

Page 12: ...wer unit will trip if the lift is overloaded Fig 13 If the lift reaches to the maximum height the up limit switch will stop the lifting Fig 14 Fig 14 In case of a sudden great leakage in the hydraulic...

Page 13: ...y or completely underneath the moving structure During this phase the operator must remain in the command zone Fig 18 Fig 18 3 6 2 RISK OF CRUSHING PERSONNEL When the platform and the vehicle are desc...

Page 14: ...D This could hamper lowering or cause the vehicle to fall from the rack Fig 24 Fig 24 3 6 6 SLIPPING This risk may arise due to spillage of lubricants in the surrounding area Fig 25 Fig 25 ALWAYS KEEP...

Page 15: ...e is already lifted Fig 27 All uses of the lift other than the uses for which it was designed are liable to give rise to serious accidents involving the persons working in the immediate vicinity of th...

Page 16: ...observance of the clearances between walls pillars other machines etc indicated in figure 26 and incompliance with any legislative requirements in the county of installation Check in particular Minim...

Page 17: ...height of 2900mm Before starting to assemble the lift check the crate contains all the needed material 4 4 1 POST ASSEMBLING Install both boards on the bases keep the main column upright and put the...

Page 18: ...PLANT CONNECTION WARNING The operations listed below must be performed by skilled personnel 4 4 3 1 Before connecting the electric system make sure that The power supply plant to the lift is equipped...

Page 19: ...s 40 on the arms ends Mount the arms into the carriage supports and insert the dowel pins into the support holes as shown in Fig 38 Notice the entry of both arms is the same with the entry of the vehi...

Page 20: ...Z SERVICE CENTRE INDICATED IN THE FRONT OF THIS MANUAL 4 6 1 NO LOAD TESTS In this phase check the following That the up button operate correctly That the rack reaches the maximum height That there ar...

Page 21: ...arriages are raised the safety wedges are inserted automatically into each of the iron pad under the carriage Regarding lift limits and safety devices see pages 6 7 RISKS WHILE THE VEHICLE IS BEING RA...

Page 22: ...Quickly find the cause of any abnormalities such as excessive noise overheating leaking fluids etc Special attention is required for The condition of lifting parts cylinder power unit Safety devices...

Page 23: ...on the safety wedges In case of excessive wear replace the safety wedges and or pins Use a torque wrench to check that the post bases anchor bolts screws are properly tightened to the ground as well...

Page 24: ...eriod of time Oil should be disposed as indicated in Appendix A page 22 AFTER EACH MAINTENANCE OPERATION THE MACHINE MUST RETURN TO ITS INITIAL C O N D I T I O N S I N C L U D I N G T H E DISASSEMBLEE...

Page 25: ...r having released the up pushbutton Faulty pushbutton Unplug the lift and call Service Center Lift does not descend Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages st...

Page 26: ...hould be recalled that for tax purposes demolition must be documented submitting claims and documents according to the current laws in the country in which the rack is installed at the time the machin...

Page 27: ......

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