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If the battery pack has the following abnormal conditions,

immediately take the following measures and contact us.

A. If the battery pack starts to smoke or catch fire while in use, stop charging and

discharging immediately and leave quickly. The battery pack catches fire during
storage, use carbon dioxide or dry powder fire extinguishers for disposal, and bury
it in sand or mud. During the above process, the crowd must be evacuated in time
and report to the police in time (if necessary);

B. During use or storage, if the battery pack emits an unpleasant smell or abnormal

heat, deformation, etc., you should stop using it immediately and contact us.
Failure to do so may cause the battery to heat up, burst or catch fire.

C. If the battery pack leaks or emits an unpleasant smell, immediately keep it away

from the fire source, otherwise, the leaked liquid may cause fire or explosion

D. When the electrolyte leaked from the battery pack enters the eyes, do not rub

the eyelids, wash them off with clean water immediately and see an
ophthalmologist, otherwise it will cause damage to the eyes.

E. When the battery explosion-proof valve is ruptured, do not inhale the exhaust gas.

Excessive inhalation of the gas may cause poisoning and throat problems.

F. When the leaked electrolyte sticks to the skin or clothes, wash it off with water

immediately to avoid skin poisoning.

G. When using the battery pack, if the voltage of the single battery is lower than

2.5V or higher than 3.65V for a long time, you should stop using it immediately
and contact us in time.

H. When the battery pack is in use, when the management system continues to

alarm, stop using it immediately and contact us.

I. When the SOC of the battery pack drops below 20%, the battery pack should be

charged immediately.

VI. Battery Maintenance Operation

6.1 Maintenance site requirements: Spacious, flat, safe, and

Summary of Contents for EV-CC38-600-I

Page 1: ...1 17 LiFePO4 Battery Pack Manual Model EV CC48 450 I EV CC48 450 II EV CC38 600 I...

Page 2: ...ts 1 Important safety instructions 1 2 Enterprise introduction 2 3 Battery pack index parameters 3 4 Electrical schematic diagram of battery pack 4 5 Operation and use of battery pack 5 6 Measures to...

Page 3: ...arbon dioxide or dry powder fire extinguishers for disposal and bury them in sand or mud Evacuate the crowd in time and call the police in time if necessary during the whole process Unreasonable use o...

Page 4: ...ery into a fire This operation may cause personal injury or property damage It is forbidden to charge the battery without installing a reasonable charging protection device battery management system e...

Page 5: ...n real time to avoid overcharging or over discharging the battery When the company stores for a long time please charge the battery with SOC to 80 and store it and charge the battery once a month SOC...

Page 6: ...lation 2 3 Charger Specification Performance Specification Remark AHEVC45200C AHEVC48200C AC Input 7 Cont Discharge Current 250A 8 Max Discharge Current 400A 10S 9 Cont Charge Current 200A 10 Display...

Page 7: ...1 1 HMI Display 4 3 inch LCD Screen Display Voltage Current Time SOC Yellow indicator light Power The charger is energized normally Green Indicator light Charging The charger has output Red Indicator...

Page 8: ...mm Two Color III Electrical Schematic Diagram 3 1 Battery Pack Electrical Schematic Diagram Electrical schematic diagram of battery pack with heating function Electrical schematic diagram of battery p...

Page 9: ...9 17 3 2 Schematic Diagram of Charger Battery...

Page 10: ...10 17 IV Battery Pack Operation 4 1 Battery Pack Output Port Function Description 4 2 Charger output port function description...

Page 11: ...ed at 100 SOC and the battery is in a dead state at 0 SOC Generally when the SOC is lower than 20 the battery pack is charged in time Refers to the current when the battery pack is in use Refers to th...

Page 12: ...12 17 4 4 Description of charger display 4 5 Battery pack operation 4 5 1 Connect the discharge port of the battery pack to the discharge port of the forklift...

Page 13: ...goes out and the battery pack is turned off 4 5 6 When the battery pack is not in use be sure to turn off the battery pack switch in time 4 5 7 When charging just insert the charging plug 4 5 8 Precau...

Page 14: ...te 4 6 6 After charging is over first turn off the start switch then turn off the charger AC input air switch 4 6 7 Pull out the charging plug again 4 6 8 Precautions for charging Turn off the battery...

Page 15: ...power is less than 20 it should be recharged in time and the battery is strictly prohibited from over discharge The battery should be charged in time after use especially in a low temperature environ...

Page 16: ...rwise the leaked liquid may cause fire or explosion D When the electrolyte leaked from the battery pack enters the eyes do not rub the eyelids wash them off with clean water immediately and see an oph...

Page 17: ...pection requirements Every three months of operation of the vehicle a comprehensive inspection is required The specific inspection items are as follows Whether the high and low voltage wiring harness...

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