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GLI P63, Operating Instructions Manual

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GLI P63 Operating Instructions Manual Download Page 20

PART TWO - INSTALLATION

SECTION 1 - UNPACKING

Rev. 7-1201

Model P63 pH Analyzer

19

P A R T   T W O   -   I N S T A L L A T I O N

S

ECTION

 1

After unpacking, it is recommended to save the shipping
carton and packing materials in case the instrument must be
stored or re-shipped. Inspect the equipment and packing
materials for signs of shipping damage. If there is any evi-
dence of damage, notify the transit carrier immediately.

S

ECTION

 2

2.1 Location

1.  It is recommended to locate the analyzer as close as

possible to the installed sensor:

 

•

 

GLI Differential Technique Sensor:

 The maximum

allowable distance between this type of sensor and
the analyzer is 3000 feet (914 m). However, dis-
tances greater than 500 feet (152 m) may degrade
the electrode impedance diagnostics of the ana-
lyzer.

•

 

Conventional Combination Electrode:

 The maxi-

mum allowable distance between this type of
electrode and the analyzer is 100 feet (30 m). A
preamp may be used to extend this distance to 3000
feet (914 m), but the preamp must be within 100 feet
(30 m) of the electrode. (

Important:

 A preamp will

eliminate the electrode impedance diagnostics ca-
pability of the analyzer.)

 

2.  Mount the analyzer in a location that is:

 

➥

  Clean and dry where there is little or no vibration.

➥

  Protected from corrosive fluids.

➥

  Within ambient temperature limits (-22 to +140

°

F;

-30 to +60

°

C).

 

 

CAUTION:

 

 

EXPOSING THE ANALYZER TO DIRECT
SUNLIGHT MAY INCREASE THE OPERATING
TEMPERATURE ABOVE ITS SPECIFIED
LIMIT.

UNPACKING

MECHANICAL REQUIREMENTS

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for P63

Page 1: ...s underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective...

Page 2: ...ean Road Milwaukee Wisconsin 53224 U S A Represented By In the interest of improving and updating its equipment GLI reserves the right to alter specifications to equipment at any time Phone Fax E mail Web 414 355 3601 414 355 8346 info gliint com www gliint com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...te nance abuse improper installation alteration or abnormal conditions GLI International s obligation under this warranty shall be limited to at its option re placement or repair of this product The product must be returned to GLI International freight prepaid for examination The product must be thoroughly cleaned and any process chemicals removed before it will be accepted for re placement or rep...

Page 4: ...nalyzer safety is questionable disconnect line power from the analyzer to ensure against any unintended operation For example an unsafe condition is likely when 1 The analyzer appears visibly damaged 2 The analyzer fails to operate properly or provide the intended measurements 3 The analyzer has been stored for long periods at temperatures above 140 F 60 C Only qualified personnel should perform w...

Page 5: ...is symbol which appears on the analyzer enclosure at the green ground screw shown in Figure 2 3 means that this is a protective ground terminal and alerts you to connect an earth ground to it This symbol on the equipment means that there is alternating cur rent present and alerts the user to be careful Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...s connect its outer shield to the green ground screw earth ground and its inner shield to SHLD Terminal 6 2 Configure the analyzer for the type of sensor being used A Press the CONFIG key to display the CONFIGURE menu screen B Use the Ø Ø key to select the Main Parameter line and press ENTER key to display the MAIN PARAMETER submenu screen C With the Sensor Type line selected press ENTER key to di...

Page 7: ...t selection screen displayed A Use Õ Õand Ö Ökeys to select HOLD to hold the analog outputs at their present values during calibration Outputs can also be transferred XFER to user preset values or allowed to remain ACTIVE B Use Ø Økey to select CONTINUE and press ENTER key to continue 5 On subsequently appearing screens follow the easy instructions and make the appropriate selections to complete t...

Page 8: ...21 SECTION 3 ELECTRICAL CONNECTIONS 3 1 GLI Differential Technique Sensor 22 23 Hookup Using Built in Temperature Element 24 Hookup Using External Pt 1000 ohm RTD 24 25 3 2 Conventional Combination pH Electrode 25 26 3 3 Other Electrodes 26 3 4 TTL Inputs 26 3 5 Analog Outputs Isolated 0 5 VDC 0 1 mA 27 Isolated 4 20 mA 27 3 6 Relay Outputs Electromechanical Relays standard 28 Solid State AC Relay...

Page 9: ...now About pH Calibration Calibrate at Regular Intervals 41 Temperature corrected pH Measurement 41 Should You Temperature Calibrate 41 4 3 Sensor s First pH Calibration 41 42 4 4 pH Calibration Methods 42 Arbitrary Buffer Method 43 44 Pre Defined Buffer Method 44 46 Sample Method 47 48 Wash Cal Method only for use with GLI Cal Clean system 49 50 4 5 Temperature Calibration 50 SECTION 5 CONFIGURE M...

Page 10: ...77 5 11 Setting MEASURE SCREEN Resolution 77 5 12 Setting Analyzer Clock SET TIME DATE 77 5 13 SET PASSCODE 78 SECTION 6 MAINTENANCE MENU 6 1 MAINTENANCE Menu Structure 79 6 2 HOLD XFER OUTPUTS 80 6 3 MANUAL PID manually operate PID controller 80 6 4 SENSOR MAINTENANCE manually operate wash system For GLI Cal Clean System MANUAL WASH RETRACT INSERT sensor 81 82 For GLI Air Water Blast Cleaning Sys...

Page 11: ... U R S E R V I C E A N D M A I N T E N A N C E SECTION 1 GENERAL INFORMATION 1 1 Inspecting Sensor Cable 98 1 2 Removing Attaching Analyzer Door 98 1 3 Replacing Relays 99 1 4 Replacing Fuse s 100 SECTION 2 PRESERVING MEASUREMENT ACCURACY 2 1 Keeping Sensor Clean 101 2 2 Keeping Analyzer Calibrated 101 2 3 Avoiding Electrical Interference 101 SECTION 3 TROUBLESHOOTING 3 1 Ground Loops Determining ...

Page 12: ... Electromechanical Relay s 28 Figure 2 9 Connecting Control Alarm Device s to Solid State AC Relay s 29 Figure 2 10 Connecting Control Alarm Device s to Solid State DC Relay s 30 Figure 2 11 TTL Output Connections for Internal supply Logic Operation 31 Figure 2 12 TTL Output Connections for External supply Logic Operation 32 Figure 2 13 TTL Output Connections for DC Relay Coil Driver Operation 33 ...

Page 13: ...Model P63 pH Analyzer Rev 7 1201 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 14: ...nostics data are logged and can be set to drive alarms Analyzer self checks verify memory keypad and display status The analyzer logbook records up to 100 system events in cluding calibrations warn and fail messages power up power down relay overfeed timer time outs and configu ration activity Each event is logged with its date and time of occurrence For security you can create a passcode to restr...

Page 15: ...ate Each enabled TTL output can be set to operate as fail safe and assigned an on delay time The states of the analog outputs relays and TTL outputs can be separately transferred to user preset states This is especially useful during calibration or when performing maintenance See PART THREE Section 5 9 for details The optional PID controller has a selectable algorithm ISA or velocity all tuning fu...

Page 16: ...ly encountered electromagnetic interference Some applications however may require additional protection In these cases the ana lyzer may be equipped with the EMI hardened option that includes extra shielding special shielded glass for the dis play and CE certification An EMI upgrade kit is available for on site retrofitting This protection exceeds U S stan dards and meets European IEC 801 series t...

Page 17: ... 22 to 140 F 30 to 60 C 0 95 relative humidity non condensing Relays Types Outputs Standard Three electromechanical relays two SPDT and one SPST UL rated 5A 115 230 VAC 5A 30 VDC resistive Optional Three solid state AC relays all SPST UL rated 2A continuous user must provide 24 250 VAC and 0 02 amps RMS minimum or Three solid state DC relays all SPST UL rated 2A continuous user must provide 3 60 V...

Page 18: ...utputs Analog standard Two sets 1 and 2 each with 4 microampere 12 bit resolution each set consists of Isolated 4 20 mA 900 ohms max load and Isolated 0 5 VDC 1 megohm min load 0 1 mA 100 ohms max load Each analog output set can be assigned to represent the measured pH or temperature When the analyzer has the optional PID controller Output 1 can be set to represent the controller output 0 100 Outp...

Page 19: ...dot matrix display exceeds U S and meets European standards for conducted and radiated emissions CISPR11 Class A protection from radiated EMI RFI to a level of 10 volts meter IEC 801 3 electrostatic discharge IEC 801 2 and conducted electromagnetic interference IEC 801 4 Electrical Certification optional General Purpose CSA and FM Division 2 CSA Class I and II Groups A B C and D FM Class I and II ...

Page 20: ...greater than 500 feet 152 m may degrade the electrode impedance diagnostics of the ana lyzer Conventional Combination Electrode The maxi mum allowable distance between this type of electrode and the analyzer is 100 feet 30 m A preamp may be used to extend this distance to 3000 feet 914 m but the preamp must be within 100 feet 30 m of the electrode Important A preamp will eliminate the electrode im...

Page 21: ...n Refer to Figure 2 2 for analyzer installation dimension details NOTE Use the longest 6 inch 152 mm bolts to panel mount the analyzer To pipe mount the analyzer use the 4 inch 102 mm long bolts Also be sure that the ribbed side of the bracket faces towards the pipe Use the short 3 4 inch 19 mm long bolts to fasten the nylon bracket to the back of the analyzer case FIGURE 2 1 Analyzer Mounting Arr...

Page 22: ...duits If using only shielded ca bles appropriate strain reliefs or cable grips are required GLI sells accessory cable grips part number 3H1091 and watertight locknuts part number 3H1230 for cable entries Seal unused cable entry holes with appropriate plugs NOTE Use NEMA 4 rated fittings and plugs to maintain the watertight integrity of the NEMA 4X enclosure Artisan Technology Group Quality Instrum...

Page 23: ...3 shows terminal strip designations and their arrangement on backside of door and inside analyzer NOTE All terminals are suitable for single wires up to 14 AWG 2 5 mm2 Depending on how the analyzer is equipped alternate terminal designations shown in Figure 2 3 may apply FIGURE 2 3 Analyzer Terminal Strip Designations ELECTRICAL CONNECTIONS Artisan Technology Group Quality Instrumentation Guarante...

Page 24: ...ure element for automatic temperature compensation and accurate process temperature measurement In appli cations requiring extremely high accuracy for temperature measurement and compensation or those in which the sen sor cable run is more than 2000 ft 610 m it may be best to use an external Pt 1000 ohm RTD temperature sensor Installation Tip Route the sensor cable in 1 2 inch grounded metal condu...

Page 25: ...small white jumper on the circuit board mounted to the back of the analyzer door a Open the analyzer door and remove the ribbon ca ble connector from the back of the door b Unfasten the four screws and remove the plastic cover on the back of the door 2 Cut or remove the small white jumper located to the left of Terminal 10 on TB1 3 Refer to Figure 2 6 and connect the sensor or inter connect cable ...

Page 26: ...ode must be within 100 feet 30 m of the analyzer Refer to Figure 2 7 and directly connect the electrode s coaxial cable to the analyzer NOTE Indirect hookup with a preamp wired between the electrode and analyzer is not recommended This arrangement disables the analyzer s important electrode diagnostics capability Furthermore the analyzer must be equipped with the Differential Technique sensor inpu...

Page 27: ...cy especially with long cable lengths connect the external temperature sensor to Terminals 8 9 and 10 on TB1 as shown in Figure 2 6 and disregard the terminal designa tions Other types of pH electrodes including electrodes with tri axial cable electrode pairs etc can be used with this analyzer To connect one of these types of pH electrodes please contact the GLI Customer Service Department for wir...

Page 28: ...the process see PART THREE Section 5 9 for details Installation Tip Use high quality shielded instrumen tation cable for connecting the analog outputs To best protect the output signals from EMI RFI connect cable shields to the CABLE SHIELDS SCREW in Figure 2 3 This is a dual purpose output The 0 5 VDC output requires a minimum load of 1 megohm The 0 1 mA output can drive a load of up to 100 ohms ...

Page 29: ...EN USING RELAY OUTPUTS MAKE SURE THAT LINE POWER WIRING CAN ADE QUATELY CONDUCT THE CURRENT DRAW OF THE SWITCHED LOAD S Two sets of SPDT relay outputs Relays A and B are pro vided at Terminals 1 through 6 on TB4 One SPST Relay C output is provided at Terminals 7 and 8 on TB4 The relay outputs are not powered The line power used to power the analyzer may also be used to power the control or alarm d...

Page 30: ... lyzer may also be used to power the control or alarm devices with these relay contacts Refer to Figure 2 9 for a general wiring arrangement Always check control wiring to insure that line power will not be shorted by the relay switching action and that wiring conforms to local codes NOTE These solid state AC relay outputs require 24 250 VAC power with at least 0 02 amps RMS FIGURE 2 9 Connecting ...

Page 31: ...st supply DC power to the control or alarm devices with these relay contacts Refer to Figure 2 10 for a general wiring arrangement Always check control wiring to insure that the DC power source will not be shorted by the relay switching action and that wiring con forms to local codes NOTE These solid state DC relay outputs require 3 60 VDC power FIGURE 2 10 Connecting Control Alarm Device s to Sol...

Page 32: ...m EMI RFI connect cable shields to the CABLE SHIELDS SCREW shown in Figure 2 3 The TTL outputs may be connected for internal or ex ternal power supply operation or as a DC relay coil driver Refer to Figure 2 11 for the wiring arrangement to use TTL Output A for logic signal operation from the analyzer s inter nal power supply This connection is for TTL Output A and provides 5 VDC for a logic high ...

Page 33: ...Connect the other TTL outputs in the same way using their re spective terminals NOTE Each TTL output can sink a maximum of 20 mA 1 Connect the external device s low reference to TB3 COM terminal 2 2 Connect the external device s input to TB3 TTL Out puts A terminal 3 3 Connect an appropriate pullup resistor from the exter nal device s input to the external device s positive voltage supply 24 VDC m...

Page 34: ...following connection is for TTL Output A Connect the other TTL outputs in the same way using their re spective terminals NOTE Each TTL output can sink a maximum of 20 mA 1 Connect one side of the relay coil to TB3 TTL Outputs A terminal 3 2 Connect the other side of the relay coil to an external positive voltage supply Vext 3 Connect a diode 1N4002 type anode side towards TB3 terminal 3 across the...

Page 35: ...NSURE PROPER ANALYZER OPERATION 1 Connect the line power ground wire usually green to the GREEN GROUND SCREW located to the right of TB4 Figure 2 3 2 Connect the line power neutral wire typically white to one of the N terminals 1 or 2 on TB5 When the analyzer is equipped with the dual fuse option these terminals are fused with a 1 2 amp slow blow fuse for protection 3 Connect the line power hot wi...

Page 36: ...ext numeric information and annunciators Text is concise but conversational and easy to understand An example of a typical MEASURE screen is The MEAS key always displays the MEASURE screen The CAL CONFIG MAINT and DIAG keys display their re spective highest level main menus from which you can select and display related submenus MEAS CAL CONFIG MAINT DIAG ENTER MODEL 63 FIGURE 3 1 Analyzer Keypad U...

Page 37: ...ration etc When the analyzer is equipped with the optional PID con troller and it has been enabled pressing the MEAS key toggles between the normal MEASURE screen and a PID controller summary screen as these examples show Note that the MEASURE screen shows the operating mode of the PID controller AUTO or MANUAL The PID control ler summary screen shows important operating data With the MEASURE scre...

Page 38: ...ggle be tween and signs The Õ Õ and Ö Ö keys move the cursor left and right within a line The ENTER key confirms and enters data selects submenus and initiates displayed ac tions A line with an entry field usually has an identifying word or abbreviation before it When scrolling to select a line it be comes highlighted in reverse video The Ö Ö key or ENTER key advances the cursor to the entry field...

Page 39: ...pre existing values This confirmation however may cause screen contents to change accordingly Relay analog output optional PID controller and other analyzer configuration usually requires entering a group of related values Rather than storing and overwriting old val ues one at a time the analyzer accepts the entire group of entry values all at once To store configuration data 1 Adjust the value fo...

Page 40: ... Õkey or ENTER key Some lists are too long to completely fit on screen A Ð symbol at the bottom left of the list indicates you can dis play hidden lines by pressing the Ø Ø key The Ï symbol at top left of list see screen example below indicates you can display hidden lines by pressing the key SECTION 3 3 1 Adjusting Display Contrast 3 2 Initial Calibration 3 3 Initial Configuration Ambient lightin...

Page 41: ...t to access the main CALIBRATE menu MEAS CAL CONFIG M AIN T DIAG EN TER M ODEL 63 CAL Menu PASSCODE optiona l pH p re ss ENTER Temperature press ENTER for submen u screen RETU RN press ENTER to return to m easure screen Arbitrary Buffer Pre Defined Buffer Sample W ash Cal RETURN pre ss ENTER to return to previous screen Select choice a nd press ENTER for submenu screen or Press MEAS to return to m...

Page 42: ...intervals between performing maintenance will be influenced by the char acteristics of the process solution and can only be determined by operating experience The analyzer will provide pH readings that are automatically corrected for temperature changes when the analyzer Receives a temperature input signal from a pH sensor with a built in temperature element all GLI Differential sensors or from an...

Page 43: ...n be used for single or two point calibrations Pre Defined Buffer Method With the sensor placed in pH buffer whose value is contained in a buffer set that you pre selected the analyzer automatically calibrates that point without you having to enter its value This method can be used for single or two point calibrations Sample Method With the sensor remaining in the proc ess enter the known pH value...

Page 44: ... buffer s or solution s of known pH value can be used for calibration Since pH buff ers are most commonly used they are referenced in the following procedure Typically pH 7 and pH 4 buffers are used pH 10 buffer is also readily available but is not as stable particularly at extreme temperatures NOTE For best accuracy use buffers with values ap proximately equal to the normal pH value of the proces...

Page 45: ...he analyzer to accept a less stable measurement sig nal where pH or temperature is moderately changing A HIGH stability mode requires the signal to be highly stable before flashing stops A MED stability mode is midway between the other modes The HIGH stability mode provides best calibration accuracy but takes longer Also in a noisy envi ronment the measurement signal may never fully stabilize The ...

Page 46: ...ccess the CONFIGURE main menu by pressing the CONFIG key B Use Ø Ø key to select the Main Parameter sub menu and press ENTER key C Use Ø Ø key to select the Cal Buffer Values sub menu and press ENTER key D Use Ö Ö key to select the desired buffer set As each buffer set is highlighted only buffer values in that set are shown see example of buffer setup screen below E Use Ø Ø key to select the Low B...

Page 47: ... highest possible measuring accuracy NOTE The pH or C annunciator may flash indicating that the respective pH or temperature measure ment signal is still too unstable for an accurate calibration When the Pre defined Buffer method is used the analyzer automatically waits for the pH and temperature readings to stabilize providing the highest possible calibration accuracy The signal stability at whic...

Page 48: ...mple method cannot be used for the sen sor s first time calibration Initially you must use the Arbitrary Buffer or Pre Defined Buffer method to perform a two point not single point calibration Anytime thereafter the Sample method can be used to calibrate the sensor 1 After selecting the Sample method the analyzer in structs you to take a sample and continue by pressing ENTER key NOTE Take means to...

Page 49: ...value of 6 80 pH but the grab sample lab value was deter mined to be 6 92 pH Also the actual process value may have changed while determining the sample value You enter 6 92 pH to complete calibration The measured reading will change to reflect the new calibration If the process pH has a tendency to change rather quickly it is very important that you take the sample and simultaneously initiate the...

Page 50: ...the Wash Cal method automatically controls this hardware When calibration starts the hardware isolates the sensor from the process dispenses solutions to wash and rinse the sensor and then delivers buffer to the sensor for calibration all automatically The ana lyzer software enables you to schedule the automatic operation for washing and calibration By design this software is flexible enough to su...

Page 51: ...D stability mode is midway between the other modes The HIGH stability mode provides best cali bration accuracy but takes longer Also in a noisy environment the measurement signal may never fully stabi lize The stability mode default is LOW The analyzer uses the selected stability mode to determine when the pH and temperature measurement signals are ac ceptably stable to complete calibration of tha...

Page 52: ...Section 5 13 you must enter it to access the main CONFIGURE menu MEAS C AL CONFIG MAINT DIAG ENTER M ODEL 63 CON FIG Menu PASSCODE optional Select choice and press ENTER for submenu screen or Press MEAS or CO NFIG to return to measure screen PID Operation Re lay TTL Outputs W ash Cal System Te mp Comp Method Analog Outpu t 1 Analog Outpu t 2 Main Parameter Transfer Condition Software Alarms Meas S...

Page 53: ...n troller to the dynamics of the pH process The screen settings are Proportional gain 99 99 to 99 99 with for reverse action and for direct action Integral gain 0 00 50 00 repeats minute Derivative gain 0 00 10 00 seconds Transit time setting 0 2000 seconds displayed only when the type VEL velocity algorithm is selected for controller operation see PID MODE screen below NOTE Integral gain can be d...

Page 54: ... times see Section 5 7 for details The PID controller remains active while the analyzer is be ing configured or during normal measurement operation Its output varies as needed always striving to keep the proc ess pH at the desired set point value However during calibration or by displaying the HOLD XFER OUTPUTS submenu screen in the MAINTENANCE menu you can se lect the controller output to HOLD it...

Page 55: ...ting OFF disables fail safe operation so that when the relay is on the relay annunciator is also on normal operation Conversely selecting ON enables fail safe operation that turns the relay annunciator off when the relay is actu ally on This reverses normal relay operation allowing pumps valves etc to be powered in a way that if power is interrupted the relay in its off state puts the pump valve e...

Page 56: ...value decreases below the set point value HIGH phase relay or increases above the set point value LOW phase relay Overfd Timer Sets the time 0 999 9 minutes to limit how long the relay can remain on For com plete details see PART THREE Section 8 ALARM Relay Selecting ALARM operates the relay in an alarm mode Setup entries specific to an ALARM relay are High Alarm Sets the value at which the relay ...

Page 57: ...Committee has established standards for measurement and control in the chemical process in dustry The TTL NAMUR outputs provided by the analyzer conform to these standards and are intended to be used as a set for diagnostic signaling Representation for each output signal is TTL Output A Instrument is off line for calibration or maintenance TTL Output B One or more software or system alarms are in ...

Page 58: ...ration func tions that require a GLI Cal Clean System or equivalent engineered automatic system to control appropriate hard ware The wash cal functions can be used two basic ways 1 For Continuous Measurement with Periodic Wash Cal enabling you to automatically Retract measuring electrode from the process Dispense wash and or rinse solutions to clean electrode Dispense buffers for calibration Calib...

Page 59: ... Wash 1 and 2 Relay C Main Wash TTL Output A Sensor Retract TTL Output B Buffer 1 TTL Output C Buffer 2 Also both analyzer TTL inputs are dedicated to monitoring the pH electrode position TTL Input Input Signal State X Low when electrode is inserted Y Low when electrode is retracted To enable the wash cal system feature press CONFIG key to display the CONFIGURE main menu select the Wash Cal System...

Page 60: ...he position RETRACTED or INSERT ED that you want the electrode to be held in during the Hold Release function step With Hold Pos high lighted use or Ø Økey to select the choice Cycle Sets whether or not YES or NO you want the wash cycle to repeat itself at a preset time interval see last function step Cycle Interval instead of occurring by normal scheduling with the SCHEDULE WASH CAL screen With C...

Page 61: ...ime will be bypassed in the cycle Main Wash Delay Sets the time period 0 999 seconds between the Main Wash and Rinse steps If a 0 is entered this step will be bypassed and the cycle will pro ceed with the Rinse step Rinse Sets how long 0 999 seconds the Rinse step is to remain on If 0 is entered this step and its related Rinse Delay step even if it has an entered time will be bypassed in the cycle...

Page 62: ...the next cycle DEFINE CAL CYCLE Steps for GLI Cal Clean System A Cal cycle is similar to a Wash cycle except that it also includes function steps pertaining to calibration Use the following submenu screen to define and enter a Cal cycle Many of the Cal steps have the same names and functions as the Wash cycle steps However they do operate inde pendently of each other This provides greater flexibil...

Page 63: ...ate this first point If a 0 is entered this step will be bypassed and the Cal cycle will proceed with the Buffer 2 step After Buffer 1 is delivered the analyzer automatically ini tiates calibration of the first point The pre defined buffer values used for calibration are selected with the CAL BUFFER VALUES sub submenu in the MAIN PARA METER submenu in the CONFIGURE menu If any er rors occur during...

Page 64: ...bypass that respective calibration point After Buffer 2 is delivered the analyzer automatically ini tiates calibration of the second point After the second point has been successfully calibrated the third Rinse and Rinse Delay steps will occur for their respectively entered times before the Cal cycle continues with the Aux Wash 2 step Aux Wash 2 See Wash cycle section for description Aux Wash 2 De...

Page 65: ...TER key to enter all events at once NOTE Events need not be entered in sequential order When the SCHEDULE WASH CAL submenu is displayed again the analyzer automatically sorts and sequentially displays all scheduled events with EVR everyday events always listed before spe cific day events see example screen below When events are inadvertently scheduled to occur at the same time the analyzer automat...

Page 66: ...be sustained to run cycle GLI Cal Clean Wash Cal System Safeguards Analog Output 2 can be configured to act as an alarm Do ing this will cause an alarm condition alert if any error occurs during wash cal system operation An error message screen informs you of the problem and enables you to clear the alarm When the alarm occurs the present Wash or Cal cycle aborts NOTE To clear an aborted cycle man...

Page 67: ...r supplied air or water You can establish when the wash air or water blast occurs and the duration of the wash When you enable wash system operation Relay C is used to control the GLI Air Water Blast Cleaning System attached to the sensor During the wash cycle analog Outputs 1 and 2 and Relays A and B are automatically held at their pres ent states to prevent upset of control or recording equipmen...

Page 68: ...e wash system operates on a timed basis Use the SCHEDULE WASH submenu screen example screen shown below to schedule when you want defined wash cycle events to occur Up to 28 separate wash cycle events can be scheduled To schedule a defined wash cycle event enter a day of week time of day and event type Day of week selections in clude SUN through SAT or EVR for use when a wash cycle event is to rec...

Page 69: ...lays all scheduled wash events with EVR everyday events always listed before specific day events see example screen below When wash events are inadvertently scheduled to occur at the same time the analyzer automatically deletes any lower listed wash event with the same scheduled time Only the time not the type of event WASH or NONE determines the events being deleted To delete a currently schedule...

Page 70: ...n or those in which the sensor cable run is more than 2000 ft 610 m Meas This setting affects measured pH readings Select AUTO when you want the measured temperature to automatically compensate the pH reading Select MAN when you want to use a fixed temperature value to com pensate the pH reading and enter that value in the Meas MAN Value line This line is inaccessible if AUTO is selected Cal This ...

Page 71: ...cting pH assigns the output to represent the measured pH TEMP assigns the output to represent the measured temperature and PID as signs the output to represent the optional PID controller output The PID choice does not appear if the analyzer is not equipped with this option The selected Parame ter determines the measurement unit shown for the 4 mA and 20 mA setup fields Filter If the output is sel...

Page 72: ...ng A relay overfeed timer so that the alarm signal can represent an overfeed timer time out alarm condition The Wash Cal method for calibration so that the alarm signal can represent any error such as slope error sensor in wrong position etc that may occur during wash cal operation The optional PID controller so that the alarm signal can represent a PID controller output timer time out alarm condi...

Page 73: ...mperature compensation If your GLI Differential sensor has a special standard cell value adjust this value to match it for best measurement accuracy When COMB is selected the STD Cell line does not appear Sometimes an external interference may occasionally cause the measurement system to provide unstable readings Common causes include entrained gas bubbles in the proc ess and electromagnetic inter...

Page 74: ... For calibration details using the Pre Defined Buffer Method refer to PART THREE Section 4 4 under the respective subheading Use the following pH STABILITY MODE submenu to set the acceptable rate of stability for the measured pH and temperature signals during calibration LOW During calibration the pH and C annunciators stop flashing when these two measured signals are less stable changing moderate...

Page 75: ...rate For automated wash cal system calibrations both annunciators must stop flashing before automatic calibra tion can continue Use the TRANSFER CONDITION submenu shown below to transfer various outputs from their existing states to de sired preset states The preset transfer conditions are usually used during calibration or a maintenance procedure such as cleaning the sensor The following example ...

Page 76: ... Conversely selecting LOW sets the TTL output to be low Use the ANALOG OUTPUT 1 and ANALOG OUTPUT 2 submenus to set the transfer conditions for each re spective output set The screen settings are HOLD Holds output values 4 20 mA and 0 5 VDC 0 1 mA at their present values during a transfer condition XFER Transfers 4 20 mA output value to a desired mA value shown on the next line during a transfer c...

Page 77: ...e you set software alarms for the measured temperature because you want to be alerted when the process temperature is too far from its normal 80 C In this example select YES to enable the temperature software alarm function and enter appropriate values Suppose these values are Fail High 100 0 C Warn High 90 0 C Warn Low 70 0 C Fail Low 60 0 C In this example if temperature increased to 92 0 C the ...

Page 78: ...en Setup from the CONFIGURE menu use the following submenu to set display resolution one or two places after decimal point for the MEASURE screen Regardless of this setting all setup screens always show values with a two place display resolution XX XX After selecting Set Time Date from the CONFIGURE menu use the following submenu to set the present time and date for the analyzer real time clock RT...

Page 79: ... ENABLED THE SET PASSCODE MUST BE ENTERED TO ACCESS ANY MAIN ANALYZER MENU CALIBRATE CONFIGURE MAINTENANCE OR DIAGNOSTICS BE SURE TO WRITE THE PASS CODE DOWN AND STORE IT IN A SAFE PLACE IF YOU ARE AN AUTHORIZED PERSON AND HAVE FORGOTTEN OR MISPLACED THE ASSIGNED PASSCODE CONTACT THE GLI CUSTOMER SER VICE DEPARTMENT FOR ASSISTANCE Record your passcode here __ __ __ __ Artisan Technology Group Qual...

Page 80: ...MAINTENANCE menu structure NOTE If a passcode has been assigned Section 5 13 you must enter it to access the MAINTENANCE menu M EAS CAL CONFIG M AIN T DIAG EN TER MODEL 63 MAINT Menu PASSCO DE optional Select choice and press ENTER for submenu screen or Press MEAS or MAINT to return to measure screen Hold Xfer Outputs M anual PID Sensor M aintenance M anual Analog O ut M anual Relay TTL Simulate p...

Page 81: ...even after exiting this submenu screen The HOLD or XFER annunciator will appear on the MEASURE screen to remind you that this condition exists To cancel the manual hold or transfer use this same submenu screen and then select ACTIVE NOTE Using this screen to manually hold or transfer re lays may interact with relay overfeed timer operation if counting Refer to PART THREE Section 8 5 for complete d...

Page 82: ...ifi cally adapted for use with a GLI Cal Clean System or other appropriate hardware Differential Technique pH Sensors Different sensor maintenance software provides functions specifically adapted for use with a GLI Air Water Blast Cleaning System Refer to the appropriate subsection for sensor maintenance software operating details After selecting Sensor Maintenance from the MAINTE NANCE menu use t...

Page 83: ... Release time entered for a Wash or Cal cycle expires After selecting Sensor Maintenance from the MAINTE NANCE main menu press ENTER key to display the fol lowing screen With the Manual Wash line selected press the ENTER key to access the following submenu screen Use this MANUAL WASH submenu screen to manually control the defined wash cycle previously established PART THREE Section 5 4 under For G...

Page 84: ... key 0 5 VDC 0 1 mA values are also automatically adjusted to values corresponding to the adjusted 4 00 20 00 mA value NOTE Using this screen to set or jog the outputs overrides and clears any HOLD or XFER setting When exiting this screen both analog Outputs 1 and 2 automatically return to ACTIVE operation After selecting Manual Relay TTL from the MAINTE NANCE menu use the following submenu screen...

Page 85: ...preset setting to zero TIMED OUT Indicates overfeed timer has com pleted counting down and needs to be reset after investigating the cause for this timed out condition 2 With the RESET ALL TIMEOUTS line highlighted press ENTER key to simultaneously reset all relay overfeed timers with a TIMED OUT status Resetting the relay overfeed timers Returns relay to its normal operation Clears Overfeed A B C...

Page 86: ...mple Suppose you ve set an alarm relay to sound a horn when the meas ured pH exceeds 12 pH By using a simulated pH value you can verify this condition without actually upsetting the proc ess value A SIM annunciator appears on the MEASURE screen to remind you of a simulated condition NOTE Using this screen to manually simulate values may interact with relay overfeed timer operation if counting Refe...

Page 87: ...and maintenance information You can scroll to the PREDICT month year date shown on bottom line of MEASURE screen using or Ø Ø key Un til a first time sensor calibration is performed the display indicates PREDICT 0 00 After the first calibration the display indicates the month in which calibration was per formed and the five year maximum prediction As more calibrations are performed the end of sens...

Page 88: ...he type of glass used for each electrode will affect the actual measured values In any case all imped ance readings are temperature compensated Maintenance Tip To take advantage of this useful ana lyzer feature upon startup note the impedance readings for each electrode to establish a statistical baseline Thereafter occasionally monitor these readings for steep increases or decreases Abnormally hi...

Page 89: ...assigned Section 5 13 you must enter it to access the DIAGNOSTICS menu MEAS CAL CONFIG MAINT DIAG ENTER MO DEL 63 DIAG Menu PASSCO DE op tional Sele ct choice and press ENTER for sub menu screen or Press MEAS or DIAG to return to mea sure screen Messages Calibration Record Sensor Statistics Logbook Hardware Test Device Description Factory Assistance RETURN press ENTER to return to measure screen F...

Page 90: ...nd means less than The following list shows in numerical order all possible messages and their causes remedies NOTE Messages with identification numbers higher than 128 are logbook only messages pertaining to system events To view logbook only messages you must access the Logbook submenu TABLE A DIAGNOSTICS Message List Message Displayed Message Cause Remedy 2 pH WARN LEVEL Measured pH exceeded so...

Page 91: ... Bias current to GLI Differential sensor is too low Sensor may be faulty incorrectly connected or have a shorted cable Check wiring 32 0C Tcal 100C Calibration was performed at an extreme temperature less than 0 C or more than 100 C To clear the message recalibrate at a temperature between 0 C and 100 C 34 PREDICTED PROBE DATE Sensor has reached the end of its predicted life based on changes in sl...

Page 92: ...rnal battery powering the real time clock is not properly charged If the analyzer has been powered for several days and the message remains the battery may be faulty Return the analyzer to GLI for repair 113 SCAL EE ERROR The analyzer s scaling card is faulty Return the analyzer to GLI for repair 115 SCAL EE QUEUE FULL The analyzer s scaling card is faulty Return the analyzer to GLI for repair 117...

Page 93: ...ime 206 Bad pH Cal Unsuccessful pH calibration was attempted on the indicated date time 208 pH Sensor First Cal Sensor was calibrated for the first time on the indicated date time 216 Wash Cycle Changed Wash cycle changed on the indicated date and time 218 Cal Cycle Changed Cal cycle changed on the indicated date and time 220 Wash Cal Sched Changed Wash Cal schedule changed on the indicated date a...

Page 94: ...ned in these records is similar to the data in the calibration record After selecting Sensor Statistics from the DIAGNOSTICS menu a screen similar to this example screen appears Items in the FIRST CALIBRATION record include the cali bration date and time the sensor s zero and slope and impedance of the measuring and reference electrode The other calibration records LAST CALIBRATION 2 CALI BRATIONS...

Page 95: ...ent After selecting Logbook from the DIAGNOSTICS menu a screen similar to this example screen appears After selecting Hardware Test from the DIAGNOSTICS menu use the following submenu screen to manually test the analyzer operating hardware memory display keypad and real time clock RTC If any test fails return the analyzer to GLI for repair NOTE During hardware tests the analyzer continues to measu...

Page 96: ...rom the DIAGNOSTICS menu this screen appears for convenient referral Diagnostics Tip For additional information on trouble shooting contacting our Customer Service Department or instructions to return an analyzer for repair refer to PART FOUR Section 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 97: ... itself could be damaged due to excessive continuous or unusual operation such as a pump that is running dry The useful overfeed timer pre vents undesirable conditions like these from happening It restricts how long the relay and its connected control ele ment will remain on regardless of conditions To set a relay overfeed timer refer to PART THREE Sec tion 5 3 in the Relay Setup subsection The ti...

Page 98: ...elay off or the timer automatically resets On relay is transferred to off Overfeed timer was timed out again when the measured value or a value you simulate causes the relay to turn off Manually Operating a Relay Off relay is changed to on Overfeed timer was off Overfeed timer starts its count down until it turns the relay off After you change the on relay back to off the overfeed timer automatica...

Page 99: ...onnect the ribbon cable connector from the back side of the door 3 While holding the door slide the door release lever Figure 4 1 upward to release the door from the hinge To Attach Analyzer Door Figure 4 1 1 With the door open hold the spring loaded door re lease lever upward carefully position the hinge slots onto the hinge until the hinge is fully seated and re lease the lever 2 After the door ...

Page 100: ...he divider B Loosen but do not remove the two screws secur ing the thin metal bracket that shields the ribbon cable connector Remove the bracket by sliding it to the right from under the screws and pulling it outward 3 Remove the two screws above the terminal strips and carefully extract the power supply board assembly 4 On the outer perimeter of the component side of the board unsolder the four t...

Page 101: ...POWER TO AVOID THE POSSI BILITY OF ELECTRICAL SHOCK 1 After disconnecting line power remove the power sup ply board assembly by performing steps 1 through 3 in the previous Replacing Relays Section 1 3 2 Remove the blown fuse and replace it with a GLI fuse or an equivalent see PART FIVE for fuse part number 3 Reinstall the power supply board assembly following steps 1 through 3 in the previous Sec...

Page 102: ...d or diluted pH buffers may cause measurement errors Do not reuse buffers Never pour the portion of buffer used for calibration back into the buffer bottle always discard it Note that the pH value of a buffer changes slightly as its temperature changes Always refer to the pH value versus temperature table on the buffer bottle Therefore always allow the temperatures of the sensor and buffer to equa...

Page 103: ...ders or computers are connected to non isolated analog outputs Not using shielded cabling or failure to properly connect all cable shields Moisture or corrosion in a junction box The following simple test can help to determine if there is a ground loop 1 With the pH measurement displayed put the sensor in a non conductive container plastic or glass filled with a known value pH buffer Note the anal...

Page 104: ...apparent When experiencing problems try to determine the primary measurement system component causing the problem sen sor analyzer or interconnect cable if used Use the analyzer s system diagnostic capabilities to help you isolate the problem see PART THREE Section 7 Additionally perform these simple checks 1 Verify that line power exists at the analyzer s MAINS terminals TB5 and TB6 2 Check the a...

Page 105: ...ween Terminal 1 active and Terminal 7 ground on TB1 with the lead on Terminal 1 B Connect a 1 1K ohm resistor between Terminal 8 and Terminal 10 on TB1 C Connect a jumper between Terminal 3 reference and Terminal 7 ground on TB1 D Make sure the analyzer is configured for a Pt 1000 temperature element see PART THREE Section 5 5 for details 3 Reconnect line power to the analyzer WARNING LINE POWER I...

Page 106: ... disconnecting line power from the analyzer re move the millivolt generator temperature simulation resistor and the jumper from the analyzer s TB1 termi nals Reconnect the sensor directly to the analyzer purposely excluding the interconnect cable if used 7 Reconnect line power to the analyzer WARNING LINE POWER IS PRESENT BE CAREFUL TO AVOID ELECTRICAL SHOCK 8 Using the Arbitrary Buffer Method per...

Page 107: ...e diagnosed and resolved over the telephone GLI will issue a Return Mate rial Authorization RMA number if it is necessary that the analyzer be returned for repair All returned analyzers must be freight prepaid and include 1 A clearly written description of the malfunction 2 Name of person to contact and the phone number where they can be reached 3 Proper return address to ship analyzer back Includ...

Page 108: ...elease lever G63G1090 Replacement Screws Kit includes the nut washer and all screws used for analyzer assembly G63G1120 Complete Door Assemblies For P63A Analyzers accepts only GLI Differential Technique Sensor Without PID or EMI hardening options G63G1030 101 With PID but without EMI hardening option G63G1030 102 Without PID but with EMI hardening option G63G1030 103 With PID and EMI hardening op...

Page 109: ...des 3 solid state AC relays G63G1050 105 Includes 3 solid state DC relays G63G1050 106 Complete CPU Board Assemblies including software For P63A Analyzers accepts only GLI Differential Technique Sensor Without PID option G63G1070 101 With PID option G63G1070 102 For P63B Analyzers accepts only Conventional Combination Electrode or Electrode Pair Without PID option G63G1070 103 With PID option G63G...

Page 110: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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