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Glenmac Harley Pro 6, Operator'S Manual

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Glenmac Harley Pro 6 Operator'S Manual Download Page 22

20

PN-P970620 (03/2005)

Problem

Possible Cause

Roller will not turn.

Tractor PTO not engaged.

Clutch  friction discs worn.

Obstruction between rollers.

Chain broken.

Gearbox damaged.

Broken drive shaft between clutch and chain drive.

Hydraulic cylinder inoperative.

Hose ends not completely engaged.

Tractor hydraulic shut-off in the “closed” position.

Insufficient oil in system.

Air in hydraulic system.

Obstruction in valve or hydraulic lines.

Broken hose.

Worn, damaged, insufficient, or inadequate hydraulic pump.

Oil leaks.

Worn or damaged seal.

Loose or damaged hoses.

Loose or damaged connections.

Worn or damaged housing.

TROUBLE SHOOTING

Summary of Contents for Harley Pro 6

Page 1: ......

Page 2: ... 03 2005 SN P65F001 by Glenmac Inc 1805 2nd Avenue SW Jamestown ND 58401 701 252 9300 tel 701 252 1978 fax 701 952 9307 parts fax ...

Page 3: ...ob for which you purchased your Harley This manual will provide you the operator with instructions for proper safety assembly and operation procedures so you can benefit from the equipment s optimum level of performance Successful operation and long life of your Harley Power Rake depends on you As owner and operator of your new Harley it is your responsibility to become familiar with the proper op...

Page 4: ...cation and Drawings 28 37 Warranty 38 Raking Width 72 Inches Roller Type Bar Roller Standard 7 Diameter Roller Angle 15 Degrees Both Directions Roller Gap Bar to Smooth Roller 1 4 1 1 2 Adjustable Tires 16 5 x 6 5 8 Tire Pressure 45 psi Weight 995 lbs Oil Capacity of Chain Case Approximately 1 5 Pints Tractor Three Point Attachment Cat 1 PTO Drive 540 RPM Tractor Hydraulic System One Remote Valve ...

Page 5: ... BOX 2135 JAMESTOWN ND 58402 2135 701 252 9300 800 437 9779 C Please be prepared to provide the following information Your name address and telephone number Machine model and SERIAL NUMBER Dealership name and address Machine purchase date Nature of problem Your problem will likely be resolved in the dealership using the dealer s facilities equipment and personnel Therefore it is important that you...

Page 6: ...uitable to your particular situation The illustrations and data used in this manual were current at the time of printing but due to possible in line production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to front back right and left directions These are ...

Page 7: ...hese values if a different torque value or tightening procedure is listed for a specific application Torque values listed are for general use only Fasteners should be replaced with the same grade Make sure fastener threads are clean and you properly start thread engagement This will prevent them from failing when tightening BOLT TORQUE CHART ...

Page 8: ...storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator The designed and tested safety of this equipment depends on it being operated within the limitations as explained in this manual TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information ...

Page 9: ...nual Do not operate until control lever and equipment movements are correct Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through ...

Page 10: ...t when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting tractor engine Operate tractor PTO at RPM speed stated in Specifications section Do not operate tractor PTO during transport Stop tractor and implement immediately upon striking an obstruction Turn off engine remove key inspe...

Page 11: ...t of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Service work does not require going underneath equipment Read Operator s Manual for service instructions or hav...

Page 12: ...10 PN P970620 03 2005 4 PN P970100 1 PN P970400 2 PN P970300 5 PN P970200 3 PN P970301 ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED SAFETY DECALS Replace Immediately If Damaged ...

Page 13: ...11 PN P970620 03 2005 Figure 1 ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED SAFETY DECALS Replace Immediately If Damaged ...

Page 14: ...ng run over or crushed Keep foldable ROPS systems in locked up position at all times Do not allow other people in the area when operating attaching removing assembling or servicing equipment Never go underneath equipment lowered to the ground or raised Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down...

Page 15: ...ximum safe PTO operating speed is 540 RPM PRE OPERATION CHECK LIST ___ Reviewandfollowallsafetyrulesandsafetydecal instructions on pages 6 through 11 ___ Check that all safety decals are installed and in good condition Replace if damaged ___ Check that all shields and guards are properly installed and in good condition Replace if damaged ___ Check that all hardware and cotter pins are properly ins...

Page 16: ...Be careful not to let the two rollers hit The gap between the rollers should be the same all the way across Roller adjustment is shown in Figure 2 pg 16 Scarifier Tines The function of the tines is to loosen rock and debris below the ground surface They should be allowed to run in the dirt 2 to 3 inches deep Tine shovels are reversible and replaceable when worn OPERATINGINSTRUCTIONS Read and under...

Page 17: ...lts IMPORTANT Do not drop power rake to the ground with the roller turning Sudden high speed jolts multiply stress to the driveline and can cause extreme damage Shutting Down Stop equipment Lower the lift arms and power rake to the ground Purge any air in the system Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or...

Page 18: ...16 PN P970620 03 2005 STORAGE Make sure the disconnected power rake is stored on a hard level surface CAUTION Keep children and bystanders away from storage area Figure 2 OPERATION ...

Page 19: ...he area when operating attaching removing assembling or servicing equipment Never perform service or maintenance with engine running Ensure shields and guards are properly installed and in good condition Replace if damaged Keep hands and body away from pressurized lines Use paper or cardboard not body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate ...

Page 20: ...eck the chain tension to prevent flopping around thus causing potential problems The adjustment for chain tension is in the chain case To tighten the chain loosen jam nut 63 and turn the adjusting bolt 61 clockwise until the chain is snug Let the spring give the desired tension NOTE The tension spring should be compressed to 4 3 4 inches for proper tension IMPORTANT Replacement chain should be onl...

Page 21: ...19 PN P970620 03 2005 Figure 3 LUBRICATION MAINTENANCE ...

Page 22: ...nd chain drive Hydraulic cylinder inoperative Hose ends not completely engaged Tractor hydraulic shut off in the closed position Insufficient oil in system Air in hydraulic system Obstruction in valve or hydraulic lines Broken hose Worn damaged insufficient or inadequate hydraulic pump Oil leaks Worn or damaged seal Loose or damaged hoses Loose or damaged connections Worn or damaged housing TROUBL...

Page 23: ...21 PN P970620 03 2005 NOTES ...

Page 24: ...shields and guards are properly installed and in good condition Replace if damaged CLUTCH Run In If the rake has not been used or has not been operated for one year the following run in procedure is recommended WARNING Before dismounting tractor or performing any service or maintenance disengage power to the implement lower the 3 point hitch and all raised components to the ground operate valve le...

Page 25: ... 5 Insert the shaft in the bearing with the spline end at the flange end of the housing Slide the sleeve over the shaft and into the bearing holder Press bearing 82B into the bearing housing with the collar part of the bearing facing toward the center of the housing Be careful to press on both the outer and inner bearing races until the inner race rests on the sleeve Figure 5 Figure 5 Replace O ri...

Page 26: ...bar Now the roller the bearing and bearing slide can be removed 3 To replace reverse the order Be sure all parts and wear surfaces are clean and in good condition Be sure the quad ring seal is also in good condition When replacing put a little grease on the quad ring seal on the surface it slides against and on the slide bars Replace the shim stock and tighten the three hex head bolts Position rea...

Page 27: ...orque values for hardware are located on pages 5 6 Select a suitable working area Refer to illustrations accompanying text parts lists and exploded view drawings Tools Required 3 4 and 9 16 Wrench Rubber hammer It is advisable to have a mechanical lifting device to facilitate uncrating Do not attempt to lift frame components alone Unpacking Crate Be careful of nails in boards when uncrating Remove...

Page 28: ...main frame with two 1 2 U bolts each nuts and lock washers Refer to Figure 7 for specific location of gauge wheel assembly 6 Check the gear oil in the chain case Add if required See instructions near fill vent plug This should complete the assembly of your new Power Rake Make sure that all guards shields are in place and are not removed during use WARNING Make sure all hydraulic hoses fittings and...

Page 29: ...HASSEMBLYW OUTHUB 2 2 P400755 FRICTIONDISC 3 1 P400752 SEPARATORDISC 4 1 P400753 PRESSUREPLATE 5 1 P400756 SPRING 6 1 P400754 COMPRESSIONPLATE 7 1 P400758 YOKEANDHUB 8 4 P851105 5 16 LOCKWASHER 9 6 P150500 5 16 HEXNUT 10 4 P400760 5 16 X1 HEXBOLTGr8 11 6 P400761 5 16 X2 1 2 HEXBOLTGr8 ...

Page 30: ...28 PN P970620 03 2005 ROLLER ASSEMBLY ...

Page 31: ...29 PN P970620 03 2005 ROLLER ASSEMBLY ...

Page 32: ...PRING2 5 16 39 3 P603500 SPRING5 1 2 40 2 P620000 1 4 28X45ºGREASEFITTING 41 2 P620400 1 8 NPTX90ºGREASEFITTING 42 1 P500203 O RING3 8 X2 5 8 ID 43 1 P500100 QUADRINGSEAL 44 3 P855122 10GAX1 3 8 MACHINEBUSHING 45 1 P855124 10GAX1 1 2 MACHINEBUSHING 46 2 P500138 O RING1 16 X1 3 8 ID 47 1 P855522 18GAX1 3 8 MACHINEBUSHING 48 1 P855524 18GAX1 1 2 MACHINEBUSHING 49 2 P850106 3 8 FLATWASHER 50 5 P85110...

Page 33: ...31 PN P970620 03 2005 NOTES ...

Page 34: ...32 PN P970620 03 2005 Figure 8L FINAL ASSEMBLY ...

Page 35: ...33 PN P970620 03 2005 FINAL ASSEMBLY Figure 8R ...

Page 36: ...36 2 P116306 3 16 X1 1 2 COTTERPIN 37 3 M5000 5 5 16 X2 SQKEY 38 2 P851104 1 4 LOCKWASHER 39 4 P500300 1 4 O RINGWASHER 40 2 P500302 1 4 RUBBERFACEWASHER 41 2 P851105 5 16 LOCKWASHER 42 6 P850106 3 8 FLATWASHER 43 2 P851106 3 8 LOCKWASHER 44 25 P851108 1 2 LOCKWASHER 45 1 M5009 5 3 16 X 1 2 X 1 3 4 WASHER 46 1 P850812 3 4 SAE WASHER 47 1 P158003 1 4 LOCKNUT 48 2 P150500 5 16 HEXNUT 49 8 P150600 3 ...

Page 37: ...OSEASSEMBLY40 LONG 4 2 P246300 1 4 HOSEASSEMBLY52 LONG 5 1 M6303 VALVEMOUNT 6 1 M6305 VALVEBASE 7 1 P290400 MANUALDIRECTIONALVALVE 8 1 M6448 T BOLT 9 4 P155350 5 16 TOPLOCKNUT 10 4 P100512 5 16 X3 HEXBOLT 11 4 P261350 ELBOW6MJ 6MB90º 12 4 P276101 ADAPTER6MB 6MJ 13 2 P265400 BULDHEADTEE6MJ 14 2 P272600 QUICKCOUPLER Figure 10 HYDRAULIC ASSEMBLY ...

Page 38: ...2 P762200 1 BEARING CONE 12 2 P756163 GREASE SEAL 13 2 P852200 FELT WASHER 14 1 M6223 WASHER 15 1 P850620 1 1 4 FLAT WASHER 16 1 M5009 5 3 16 X 1 2 X 1 3 4 WASHER 17 1 P851108 1 2 LOCK WASHER 18 1 P852608 1 2 HARD WASHER 19 1 P620200 1 4 28 SRT GREASE FITTING 20 1 P158006 1 2 13 SLOTTED HEX NUT 21 4 P756165 1 2 20 WHEEL NUT 22 1 P158000 3 4 16 SLOTTED HEX NUT 23 1 P116204 1 8 X 1 COTTER PIN 24 1 P...

Page 39: ...gs tires and wheels etc will be sent to the respective manufacturer for warranty consideration Any warranty reim bursement as related to these items will rely solely on the decision of each separate manufacture including Glenmac Inc Reimbursement on parts will be at dealer net and labor allowances are calculated according to Glenmac s predetermined flat time and rate Freight charges and misc shop ...

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