Glen Dimplex 041HOIAOW2 Installation And Operating Instruction Download Page 19

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DOK41 HOIAO WxDEN · FD 9912

17

Air-to-water heat pump 4 - 6 kW

English

6.7 Refrigerant pipe connections

!!

ATTENTION!

Work on the system must only be performed by authorised
and qualified after-sales service technicians.

Certain requirements with regard to pipe length and rise must
be complied with when installing refrigerant pipes. Once all
conditions are met, the connection of the connecting pipe from
the outdoor unit to the indoor unit can begin.

6.7.1 Requirements for the pipe length

and rise

Abb. 6.1:

The indoor unit of the heat pump is already filled with refriger-
ant. The standard pipe length is 3 m. Up to a length of 7 m, no
additional refrigerant filling is required. For pipe lengths over
7 m, the system must be filled with additional refrigerant in ac-
cordance with the table.

!!

ATTENTION!

Incorrect filling with refrigerant could lead to faults during op-
eration.

!!

ATTENTION!

The length of the refrigerant line is calculated based on the
total line length from the respective connection point of the
indoor unit to the outdoor unit. 
Incorrect refrigerant filling or refrigerant lines over 10 m result
in a risk of faults during operation and a complete failure of
the heat pump.

*Example: When installing the 6 kW model at a distance of
10 m, 225 g refrigerant must be added according to the follow-
ing calculation: (10 - 7) x 75 g = 225 g

HINWEIS

ºº

º

ºº

º

NOTE

If the indoor unit is mounted 2.5 m or more metres higher or
lower than the outdoor unit, a cooling technology specialist
must perform a separate check to ensure that the devices for
conveying the oil up and down the pipes have been installed
correctly in the exhaust gas pipe. The maximum rise (B) be-
tween the indoor and outdoor units is 5 m.

HINWEIS

ºº

º

ºº

º

NOTE

The specified operating data of the device refers to the stand-
ard pipe length, see device information.

6.7.2 Preparation for pipework

The preparation of the pipework takes place in five steps. One
main cause of refrigerant leaks is incorrect flanging. Flanging
must be carried out carefully and according to the following
steps.

Step 1: Cut pipes

Use the installation kit for pipes

Measure the distance between the indoor and outdoor
unit.

Cut the pipes slightly longer than the measured distance.

Step 2: Removing burrs

Remove all burrs from the interface of the pipework.

Hold the pipe end downwards so that no burrs can fall into
the pipe.

Step 3: Inserting screw nuts

Remove the screw nuts on the indoor and outdoor unit.

Insert the screw nuts into the deburred pipe.

No nuts can be inserted into the pipe after flanging.

Model

Pipe size (mm)

(external diame-

ter and wall 

thickness)

Length A (m)

*additional

refrigerant

(g/m)

Gas

Liquid

Normal

Min.

Max.

4 kW

12x1

10x1

7

3

10

75

6 kW

12x1

10x1

7

3

10

75

Outdoor unit

Indoor unit

A

B

Outdoor unit

Indoor unit

A

B

max. 5 m

max. 5 m

Copper pipe

90

q

Tilted   Uneven  Raw

Pipe

Reamer

Hold facing  
downwards

Screw nut

Copper pipe

Summary of Contents for 041HOIAOW2

Page 1: ...der no DOK41 HOIAO WxDEN EN FD 9912 System M Compact 4 6 kW Installation and Operating Instruction Air to water heat pump in integral design Glen Dimplex Thermal Solutions Dimplex 041HOIAOW2 061HOIAOW...

Page 2: ......

Page 3: ...11 6 2 Condensate drain 11 6 3 Connection on heating side 11 6 4 Domestic hot water connection 12 6 5 Temperature sensor connection 13 6 6 Electrical connection 14 6 7 Refrigerant pipe connections 17...

Page 4: ...2 DOK41 HOIAO WxDEN FD 9912 www gdts one English Air to water heat pump 4 6 kW 16 Information on the use of data 33 17 Declaration of conformity 34...

Page 5: ...to This unit can be used by children aged 8 and over and by per sons with limited physical sensory or mental aptitude or lack of experience and or knowledge providing they are supervised or have been...

Page 6: ...s the air i e ex tracts heat from it This extracted heat is then transferred to the working medium refrigerant in the evaporator The heat is pumped to a higher temperature level by increas ing its pre...

Page 7: ...alve for generating domestic hot water 9 Switch box with heating controller 10 Overflow valve to guarantee the minimum heating water flow rate to be set by the installer 11 Universal hardware interfac...

Page 8: ...6 DOK41 HOIAO WxDEN FD 9912 www gdts one English Air to water heat pump 4 6 kW 3 2 Outdoor unit 1 Evaporator 2 Fan 3 Expansion valve 4 Switch box 5 Connection for refrigerant line 1 2 3 4 5...

Page 9: ...be tilted back by up to 45 and lifted by the handles on the back at the top Tilting over 45 is not permitted without removing the refrigeration circuit beforehand To remove the refrigeration circuit...

Page 10: ...connection 2 Disconnect the plug connections on the refrigeration cir cuit switch box 3 Loosen the mounting screws 4 Pull the refrigeration circuit out at the side and transport it to the intended loc...

Page 11: ...5 The responsibility for the heat pump in stallation lies with the specialist system construction company During the installation local requirements such as building reg ulations static load of the bu...

Page 12: ...ion location at any time of the year The minimum volume of the room where the heat pump is in stalled must be no less than the following value depending on the refrigerant quantity in the device If th...

Page 13: ...n and shut off option must be im plemented upstream and downstream of the indoor unit Once the heat pump has been connected to the heating sys tem it must be filled purged and pressure tested When doi...

Page 14: ...re ready for op eration The system must be drained if the heat pump is taken out of service or in the event of a power failure The heating cir cuit should be operated with a suitable frost protection...

Page 15: ...hat all weather conditions are taken into consideration and the meas ured value is not falsified Mount on the external wall on the north or north west side where possible Do not install in a sheltered...

Page 16: ...K41 HOIAO WxDEN FD 9912 www gdts one English Air to water heat pump 4 6 kW 6 6 Electrical connection 6 6 1 Circuit diagram Symbol legend see cap 6 6 2 on page 15 Equipment marking see cap 6 6 3 on pag...

Page 17: ...Hydraulics WPM A210 Master unit A220 Expansion module WPM A300 Electrical distribution system A350 Router A400 Hydraulic installation general A420 Domestic hot water B3 domestic hot water thermostat E...

Page 18: ...30 V 50 Hz must have a continuous voltage A300 For this reason it should be tapped upstream from the utility blocking contactor or be connected to the household cur rent because otherwise important pr...

Page 19: ...75 g 225 g HINWEIS NOTE If the indoor unit is mounted 2 5 m or more metres higher or lower than the outdoor unit a cooling technology specialist must perform a separate check to ensure that the devic...

Page 20: ...the system Step 1 Preparation Ensure that every pipe liquid and intake side between the in door and outdoor unit is connected correctly Ensure that both maintenance valves on the liquid and intake of...

Page 21: ...ess varies with differ ent lengths of the pipework and the pump output The follow ing table shows the time required for pumping empty Step 4 Filling Once the leakage tightness test and evacuation have...

Page 22: ...wing procedure to set the over flow valve correctly Close all heating circuits that may also be closed during opera tion depending on how the heat pump is being used so that the most unfavourable oper...

Page 23: ...by a heating technician Based on current information we recommend using a 5 phosphoric acid solution for cleaning purposes However if cleaning needs to be performed more frequently a 5 formic acid so...

Page 24: ...from the power supply HINWEIS NOTE Personal protective equipment protective goggles safety shoes and gloves where necessary must be used when work ing on the device Components with plastic parts must...

Page 25: ...m indoors dB A 33 33 3 7 Air flow Normal operation reduced operation3 m h 3000 2600 3000 2600 4 Dimensions weight and filling quantity 4 1 Device dimensions5 indoors without connections H x W x L mm...

Page 26: ...ysis of the economic and energy efficiency of the system other parameters in particular the defrosting capacity the bivalence point and regulation should also be taken into consideration These figures...

Page 27: ...r intake 0 3 m 1 0 m 0 5 m 0 5 m Minimum clearances Direction of air flow 358 40 460 40 17 5 4x Fixing holes base frame for M12 438 540 Hatched area footprint 600 871 500 165 40 40 53 36 676 472 99 16...

Page 28: ...www gdts one English Air to water heat pump 4 6 kW 12 2 Dimension drawing indoor unit 2 1 2 6 2 8 2 7 2 3 2 4 2 5 2 2 544 600 600 2100 0 40 142 212 282 352 422 573 652 880 63 572 37 ca 0 68 118 195 2...

Page 29: ...ough refrigerant line 1 6 Optional feedthrough electric wires 1 7 External dimensions wood design variant 1 8 Included pipe set for optional rear connection of the re frigerant lines 2 Indoor unit 2 1...

Page 30: ...h 0 2 4 6 8 25 20 15 10 5 0 5 10 15 20 25 30 35 40 Air intake temperature in C Coefficient of performance incl proportion of pump output 35 45 55 0 1 2 3 25 20 15 10 5 0 5 10 15 20 25 30 35 40 Air in...

Page 31: ...47 0 6 m h 0 2 4 6 8 25 20 15 10 5 0 5 10 15 20 25 30 35 40 Air intake temperature in C Coefficient of performance incl proportion of pump output 35 45 55 0 1 2 3 25 20 15 10 5 0 5 10 15 20 25 30 35 4...

Page 32: ...ons of nitrogen oxides NOx mg kWh Declared load profile L Water heating energy efficiency wh 97 Daily electricity consumption Qelec 5 12 kWh Daily fuel consumption Qfuel kWh Contact details If Cdh is...

Page 33: ...clared load profile L Water heating energy efficiency wh 89 Daily electricity consumption Qelec 5 51 kWh Daily fuel consumption Qfuel kWh Contact details If Cdh is not determined by measurement nthen...

Page 34: ...covered by the warranty If it was not possible to remedy the defect the manufacturer shall either deliver a replacement free of charge or issue a reimburse ment for the reduced value In cases in which...

Page 35: ...t en cryption methods III Use of service providers Personal data required for maintenance purposes such as your address contact details and framework data on the contract is made available to after sa...

Page 36: ...34 DOK41 HOIAO WxDEN FD 9912 www gdts one English Air to water heat pump 4 6 kW 17 Declaration of conformity You can find and download the current CE conformity declaration at https gdts one m...

Page 37: ...www gdts one DOK41 HOIAO WxDEN FD 9912 35 Air to water heat pump 4 6 kW English...

Page 38: ...36 DOK41 HOIAO WxDEN FD 9912 www gdts one English Air to water heat pump 4 6 kW...

Page 39: ...www gdts one DOK41 HOIAO WxDEN FD 9912 37 Air to water heat pump 4 6 kW English...

Page 40: ...9 dimplex gdts one www gdts one Gesch ftsstelle sterreich Glen Dimplex Austria GmbH Hauptstra e 71 A 5302 Henndorf am Wallersee T 43 6214 20330 F 43 6214 203304 info dimplex at www dimplex at Office F...

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