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S Plan Open Vented Heating System Including Solar Input

Auxiliary

central

heating

Solar

controller

Expansion

vessel

Pressure

relief

Solar pumping station

Min. 250mm 

Y Plan Sealed Primary Heating System Including Solar Input

Auxiliary

central

heating

Solar

controller

Expansion

vessel

Pressure

relief

Solar pumping station

Sealed
system

kit

INSTALLATION

INSTALLATION

TORRENT GREENHEAT SOL

TORRENT GREENHEAT SOL

For maximising the use of the renewable ‘green’ energy, the system should be managed 

and controlled so that unnecessary firing of the boiler is kept to a minimum. This can be 

achieved by a combination of householder use of the system and controls, for example;

Use the store to provide shower or a bath to utilise the heat gained by the system 

from the previous day’s solar energy input. Alternatively showering or bathing in the 

evening will utilise the energy that has been stored during the day from the solar 

system.

•  As with any system, hot water and space heating should be programmed according 

to house holder requirements. However it is always good to remember that to gain 

maximum advantage from the solar panels, the store should be as cool as possible, 

prior to expected periods of high solar gain. To achieve this in spring, summer and 

autumn, the hot water channel of the boiler should be programmed to come on 30 

minutes before the hot water is required in the morning and then programmed off 

before volumes of water are drawn off the system. This way the store is depleted 

of heat allowing maximum transfer from the solar system during the day.

•  However further supplementary time periods for the boiler will be required in 

winter when not much solar energy is available.

•  Uncontrolled boiler operation can also be reduced by fitting and wiring a pipe 

thermostat on the solar return pipe close to the Torrent SOL.

  As part of setup and commissioning, it is important that this boiler hold-off pipe 

thermostat be adjusted to find the best setting for each individual installation. 

Failure to do so will give under performance of either the boiler or the solar heating 

system.

To ensure effective operation of the thermal store it must not be overheated.  The 

overheat thermostat should be set at a temperature which operates before or at 85°C. 

Please see page 23 for further information.

A solid fuel boiler can also be connected to the Torrent GreenHeat SOL, please refer 

to page 20 for further information.

Solar heating circuit

The Torrent SOL is an advanced thermal store 

and has been designed to incorporate existing 

boiler and central heating controls and is based 

on the tried and tested standard Torrent range.  

Therefore general design requirements for 

hot and cold water systems, for ball valve and 

overflow, for water treatment and for heating 

system design should be taken into account 

when designing the Torrent SOL based systems.

The diagram opposite shows the Torrent SOL 

type used in a traditional open vented heating 

system. The water level in the F&E tank should 

be at least 250mm above the highest point of 

the heating system e.g. a radiator.

In the open vented system shown opposite, 

the thermal store, radiator heating circuit and 

the auxilliary heating circuit are all fed from 

the same feed and expansion tank. Therefore it 

should be sized to accommodate the expansion 

of total water content of the complete system 

(i.e. water content of the store + water content 

of radiator heating c water content of 

under-floor heating circuit).

The diagram opposite shows the sealed 

primary ‘SP’ variant of the Torrent SOL used 

in a typical sealed heating system. With this 

system arrangement, although the boiler and 

the radiator central heating circuits are sealed, 

both the store and the auxilliary heating circuit 

(if installed) are open vented. Therefore the 

feed and expansion tank should be sized to 

accommodate the expansion of total water 

content of the open vented system (i.e. water 

content of the store + water content of under-

floor heating circuit).

The diagrams also show typical configurations 

of a solar thermal system with Torrent SOL, 

which will accumulate the energy from more 

than one renewable energy sources (e.g. solar, 

wood burning stove). 

In the open vented system, this energy is 

available for hot water and at low level for both 

radiator and under-floor (if installed) space 

heating circuits. However in the sealed primary 

system configuration, this energy is only 

available for hot water and at low levels for the 

under-floor space heating circuit (if installed).

Summary of Contents for Torrent GreenHeat HP TGH170

Page 1: ...al Torrent GreenHeat OV TGH140 TGH350 Torrent GreenHeat SP TGH140 TGH350 Torrent GreenHeat SOL TGH210 TGH450 Torrent GreenHeat HP TGH170 TGH450 Torrent GreenHeat HPSOL TGH210 TGH450 Torrent GreenHeat Open vented thermal store providing heating and mains pressure hot water ...

Page 2: ...n updated set of Instructions will be produced and supplied with new appliances and will be made available for other appliances on request Benchmark places responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufacturers instructio...

Page 3: ...he volume of stagnent water in the heat exchanger is very small so there is virtually no legionella risk shouldbemadetopowerthelowerimmersionelementinordertominimisetherunning costs It is important to note that the design heat loss of the rooms to be heated must be less than the lowest immersion power If the design heat loss is greater than this the heating will need to be supplemented by another ...

Page 4: ... 155 n a 95 95 n a n a n a 195 1040 1115 1 38 n a 134 1 81 n a 35 TGH170 SP 44 207 170 1449 535 720 n a 1270 1270 690 n a 650 570 322 470 145 n a 135 90 n a 385 n a 95 95 n a n a n a 195 1270 1345 1 38 n a 163 2 03 n a 35 TGH210 SP 47 248 210 1414 585 680 n a 1235 1235 685 n a 645 555 412 455 145 n a 125 90 n a 345 n a 95 95 n a n a n a 195 1235 1310 1 84 n a 201 2 30 n a 35 TGH250 SP 49 288 250 1...

Page 5: ...GH350 HP 43 282 350 1874 630 1140 n a 1690 1690 900 355 215 300 430 515 615 n a 130 95 805 n a 100 100 385 100 615 385 100 n a n a 200 1690 1770 n a 339 3 14 n a 15 TGH450 HP 53 388 450 1764 730 935 n a 1490 1490 880 390 310 395 510 595 630 n a 270 40 600 n a 270 270 420 270 630 420 270 n a n a 370 1490 1785 n a 431 3 67 n a 15 Torrent GreenHeat HP SOL TGH210 HPSOL 49 250 210 1414 580 680 920 1235...

Page 6: ...Solarcoilflow 22mmcomp 450 28mmcomp 19 Cold feed 15mm comp 20 Solar sensor 21 Solarcoilreturn 22mmcomp 450 28mmcomp 22 Plate heat exchanger return 22mm 23 Solid fuel return 2 28mm comp 24 Drain 1 2 female Component kit supplied attached A Thermostat B Immersion heater Optional extra components A Header tank B Ball valve C Float D Overheat thermostat E Solid fuel tappings F Sealed primary boiler co...

Page 7: ...imary circuit pressures e g it is not fitted with a non adjustable low system pressure switch The heat pumps normally operate at lower temperature difference 5 10 C betweenflowandreturnthanthatforagasboilers 10 20 C resultinginhigherflow rates in the heat pump primary circuit Therefore it is important that the primary pipeworkconnectingtheheatpumptothethermalstoreandthecirculatingpump are sized to...

Page 8: ...ferred range is between 2 and 3 0 bar If the incoming static mains pressure exceeds 5 0 bar at any point in the 24 hour cycle then a pressure limiting valve set at 3 0 bar should be fitted downstream of the stop tap where the cold supply enters the dwelling If a water meter is fitted in the service pipe it should have nominal rating to match the anticipated maximum simultaneous hot and coldwater d...

Page 9: ...ing scale protection should be complied with These requirements state that where the mains water hardness exceeds 200ppm provision should be made to treat the feed water to the water heaters and the hot INSTALLATION INSTALLATION INSTALLATION INSTALLATION Thermostat Immersion Heater Wiring E L N water circuit of combination boilers to reduce the rate of accumulation of scale To comply with this req...

Page 10: ...ge In this case no bypass valve is required unless TRV s are used on all radiators If the flow and return pipes between the boiler and the Torrent OV thermal store are dipped as illustrated in the schematic shown opposite then the boiler selected must be suitable for a sealed heating system i e it must be fitted with an overheat thermostat Automatic air vents should be fitted at appropriate places...

Page 11: ...se refer to page 20 for further information Where a sealed primary coil is used the thermal store is a hot water only thermal store If too much heat is taken out of store then hot water performancewillbelimited Thehotwaterpriority should be protected by use of an appropriate thermostat Heating can be taken from the SP thermal store to provide auxilliary heating to towel radiators which are low out...

Page 12: ...ch does not require a minimum pressure in the primarycircuitforoperation Thespaceheating can be supplied directly from the heat pump circuit or from the thermal store The selection between the two options will depend upon the operating characteristics of the heat pump type of heating system and control strategy For general guidance If the heat pump requires a buffer for operation for example to re...

Page 13: ...eated The overheat thermostat should be set at a temperature which operates before or at 85 C Please see page 23 for further information A solid fuel boiler can also be connected to the Torrent GreenHeat SOL please refer to page 20 for further information Solar heating circuit The Torrent SOL is an advanced thermal store and has been designed to incorporate existing boiler and central heating cont...

Page 14: ... Typical components not supplied but available to purchase from Gledhill Spares Ltd 1 x Honeywell V4043B1265 28mm compression normally open 2 port valve 1 x Honeywell V4043H1106 28mm compression normally closed 2 port valve 1 x Honeywell L641B1012 High limit pipe thermostat 1 x XC010 control thermostat When the boiler is lit the water temperature raises When the temperature is above INSTALLATION I...

Page 15: ...ovided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Temperature range 50 95 o C Boiler hold off pipe thermostat Type LL641B1012 Thermal store temperature max 85 C more typically 75 77 C Installe...

Page 16: ...tection is provided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on...

Page 17: ...d as shown in figure 4 4 to protect the store from over heating by stopping the solar Pump at pre set temperature limit S1 S2 S3 E N R1 N R1 N L 1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20 Solar controller N L E 1 2 3 Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on off Temperature range 50 95 o C Boiler hold off pipe ...

Page 18: ...ematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied directly from the heat pump circuit Typical schematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied from thermal store ...

Page 19: ...eater so that the store can be heated to a temperature above the heat pump delivery temperature to increase the hot water performance of the unit if necessary Because the TorrentHP is a primary thermal store it is not necessary to heat the store above 60 C for hygienic protection against growth of legionella This is because the domestic hot water is heated instantaneously via a heat exchanger and ...

Page 20: ...the inside back pages of this document Electrician Installer Please note that water at the hot tap does not indicate that the Torrentisfull Checkthatthereiswaterinthefeedandexpansiontankbeforeswitching on the immersion heaters Dry firing the elements will cause premature failure which is not covered by our warranty Non Electric Torrent Models Opentheincomingstopvalveandfillthedomestichotwatersyste...

Page 21: ...ap Is the circuit correctly sized Fit an air vent Is the temp rise now satisfactory Investigate for blockage Is air trapped in the primary circuit Annual Servicing No annual servicing of the Torrent GreenHeat is necessary However if required a hot water performance test can be carried out to prove the appliance is working satisfactorily and within its specification If it is decided to carry out th...

Page 22: ... keeps sticking intermittently Hot cold crossed at appliance DHW temperature exceeds and remains well above 60 C when the flow rate is low DHW printed circuit control board and or temperature sensor is are faulty Thermostats set to high see pages 23 and 38 for details Store not heating Other heat sources failed Incorrect plumbing arrangement No power supplies fuses are blown Overheat stat has trip...

Page 23: ... constant flow rates by automatically compensating for supply pressure changes between 1 bar 10 bars To facilitate installation into the wide range of plumbing equipment which is encountered in the U K Four Fixing Options are available Options For Showers 1 MXF DW Range For fitting behind Fixed Shower Heads or onto Flexible Hoses for Handshowers preferably onto the inlet end when lightweight hoses...

Page 24: ... Before lifting ensure you have a good hold e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment Make sure you and any others helping know the route you intend to take that it is clear of a...

Page 25: ... development and may introduce product modifications from time to time Gledhill Building Products Ltd AMD DECEMBER 2013 CONDITIONS OF SALE GUARANTEE TERMS 1 Gledhill Building Products Ltd We or Gledhills only do business upon the Conditions which appear below and no other Unless we so agree in writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditi...

Page 26: ...mpany name Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No C...

Page 27: ... services including Low cost annual repair and maintenance contracts direct from Gledhill Annual servicing and safety checks Expert response to out of warranty breakdowns at fixed charges Please call 08445 679898 or visit www gledhill net for further details Only the best is acceptable FM 02057 To protect our environment we use copper a totally recyclable metal which never becomes waste Gledhill B...

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