gledhill Torrent GreenHeat HP TGH170 Design, Installation & Servicing Instructions Download Page 10

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INSTALLATION

INSTALLATION

INSTALLATION

TORRENT GREENHEAT OV

Boiler Size

The minimum total boiler power required is the 

sum of the power required for space heating 

which should be calculated in accordance with 

BS EN 12831 and/or the CIBSE guide and the 

power required for producing hot water which 

can be read from the table to the left.

Expansion Vessel For Sealed Heating System

The table opposite can be used for sizing the 

heating system expansion vessel. The water 

content of the Torrent primary heat exchanger 

is listed in specification tables on pages 6 

and 7 and a figure of 4.5 l/kW of installed 

radiator capacity can be used for a preliminary 

assessment of the water content of the heating 

system.

The expansion vessel requirements shown in 

the table are based on a maximum boiler flow 

temperature of 93°C. The expansion vessel 

must be suitable to accommodate the change 

in volume of water in the heating system when 

heated from 10°C to 110°C.

Feed And Expansion Tank For Open Vented 

Heating System

The potential expansion of all the thermal stores 

in the range is shown in the table opposite, 

alongside the capacity for expansion, in our 

standard F & E tank, which can be supplied as 

an optional extra.

Expansion for all other open vented systems 

connected to the store must be added to this 

figure. So, as a preliminary assessment of the 

water content of the attached open vented 

systems, a figure of 4.5 l/kW of radiator output 

can be used. For example, 20 kW radiator output 

would have a system volume of 90 litres, and 

potential expansion of this would be 3.6 litres, 

and 10 kW would be 45 litres total volume and 

1.8 litres for expansion.

Please refer to page 26 for further information 

regarding F&E tanks when using solid fuel input.

Allowance for domestic hot water for sizing the boiler 

Torrent model

Allowance for domestic

hot water heating (kW)

Full divert mode

Flow share mode

140

0

2

170

0

3

210

0

3.5

280

0

4.5

350

0

6.0

450

0

8.0

Open vented heating systems

The open vented primary system is filled via the 

feed and expansion (F&E) tank fitted with the 

Torrent OV model and therefore it is important that 

the F&E tank is positioned at least 250mm above 

the highest point in the system.  Please check 

the F&E tank is big enough for the whole system 

expansion. Also ensure that the height of the 

F&E tank is sufficient to meet the manufacturer’s 

requirements for the minimum head required for 

the boiler and the system pump(s).

The Torrent OV models can be installed using 

both ‘Y’ Plan and ‘S’ Plan heating system controls. 

These models can also be installed without either 

3-port or 2-port valves using a separate central 

heating pump as shown in diagrams on this 

page. In this case no bypass valve is required 

unless TRV’s are used on all radiators.

If the flow and return pipes between the boiler 

and the Torrent OV thermal store are dipped 

as illustrated in the schematic shown opposite, 

then the boiler selected must be suitable for a 

sealed heating system i.e. it must be fitted with 

an overheat thermostat. Automatic air vents 

should be fitted at appropriate places to vent 

the system and a pressure relief valve should 

also be fitted close to the boiler.

Any boiler can be used with the Torrent OV and 

the Torrent SOL provided the flow pipe from the 

boiler to the Torrent is continuously rising. The 

flow pipe between the boiler and the Torrent 

thermal store is part of the open vent and 

therefore it must not be fitted with any isolating 

valve, non-return valve or any other component 

which can obstruct the flow.

The minimum size of flow and return pipe 

between the boiler and the Torrent should be 

22mm copper or equivalent. In any case it should 

be sized to suit the installed boiler capacity, 

available pump head and the circuit resistance.

The water level must be set correctly by adjusting 

the ball valve in the F&E tank. The overflow/

warning pipe, should be no less than the 20mm 

internal diameter and have a continuous fall.

The overflow/warning pipe should be fitted to 

discharge clear of the building and be sited so 

that any overflow can be easily observed. The 

warning pipe should be installed in either high 

temperature uPVC or copper and should not 

have any other connections to it.

If the boiler does not incorporate an overheat 

thermostat, then one should be fitted to the store.

Expansion Vessel Requirements

Safety valve setting

3.0

Vessel charge 

pressure (bar)

0.5

1.0

1.5

Initial system charge 

pressure (bar)

0.5

1.0

1.5

2.0

1.0

1.5

2.0

1.5

2.0

Total System 

Volume (litres)

Expansion Vessel Volume (litres)

25

2.1

3.5

6.5

13.7

2.7

4.7

10.3

3.9

8.3

50

4.2

7.0

12.9

27.5

5.4

9.5

20.6

7.8

16.5

75

6.3

10.5

19.4

41.3

8.2

14.2

30.9

11.7

24.8

100

8.4

14.0

25.9

55.1

10.9

19.0

41.2

15.6

33.1

125

10.4

17.5

32.4

68.3

13.6

23.7

51.5

19.5

41.3

150

12.5

21.0

38.8

82.6

16.3

28.5

61.8

23.4

49.6

Thermal Store

Potential 

Expansion of 

Water in Store 

(litres)

Minimum Number of Feed and 

Expansion Tanks

(16 litre model inc. 10 litre expansion)

TGH140

OV model - 6.6

SP model - 6.6

1

TGH170

OV model - 7.0

SP model - 7.0

1

TGH210 

OV model - 9.6

SP model - 9.5

SOL model - 8.0

1

TGH250

OV model - 10.6

SP model - 10.1

SOL model - 11.1

2

TGH350

OV model - 16.5

SP model - 16.3

SOL model - 16.4

2

TGH450

SOL model - 21

3

Expansion of all connected open vented systems must be added to the store 

expansion when choosing the size of the feed and expansion tank.

The weight of each tank when full is 27kg (not including pipework and valves).

2 Pump System

Max.

height

10m 

Min. 250mm 

2 Pump System With Dipped Boiler Flow and Return Pipe

Must comply

with boiler

manufacturer

instructions

Min. 250mm 

Summary of Contents for Torrent GreenHeat HP TGH170

Page 1: ...al Torrent GreenHeat OV TGH140 TGH350 Torrent GreenHeat SP TGH140 TGH350 Torrent GreenHeat SOL TGH210 TGH450 Torrent GreenHeat HP TGH170 TGH450 Torrent GreenHeat HPSOL TGH210 TGH450 Torrent GreenHeat Open vented thermal store providing heating and mains pressure hot water ...

Page 2: ...n updated set of Instructions will be produced and supplied with new appliances and will be made available for other appliances on request Benchmark places responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufacturers instructio...

Page 3: ...he volume of stagnent water in the heat exchanger is very small so there is virtually no legionella risk shouldbemadetopowerthelowerimmersionelementinordertominimisetherunning costs It is important to note that the design heat loss of the rooms to be heated must be less than the lowest immersion power If the design heat loss is greater than this the heating will need to be supplemented by another ...

Page 4: ... 155 n a 95 95 n a n a n a 195 1040 1115 1 38 n a 134 1 81 n a 35 TGH170 SP 44 207 170 1449 535 720 n a 1270 1270 690 n a 650 570 322 470 145 n a 135 90 n a 385 n a 95 95 n a n a n a 195 1270 1345 1 38 n a 163 2 03 n a 35 TGH210 SP 47 248 210 1414 585 680 n a 1235 1235 685 n a 645 555 412 455 145 n a 125 90 n a 345 n a 95 95 n a n a n a 195 1235 1310 1 84 n a 201 2 30 n a 35 TGH250 SP 49 288 250 1...

Page 5: ...GH350 HP 43 282 350 1874 630 1140 n a 1690 1690 900 355 215 300 430 515 615 n a 130 95 805 n a 100 100 385 100 615 385 100 n a n a 200 1690 1770 n a 339 3 14 n a 15 TGH450 HP 53 388 450 1764 730 935 n a 1490 1490 880 390 310 395 510 595 630 n a 270 40 600 n a 270 270 420 270 630 420 270 n a n a 370 1490 1785 n a 431 3 67 n a 15 Torrent GreenHeat HP SOL TGH210 HPSOL 49 250 210 1414 580 680 920 1235...

Page 6: ...Solarcoilflow 22mmcomp 450 28mmcomp 19 Cold feed 15mm comp 20 Solar sensor 21 Solarcoilreturn 22mmcomp 450 28mmcomp 22 Plate heat exchanger return 22mm 23 Solid fuel return 2 28mm comp 24 Drain 1 2 female Component kit supplied attached A Thermostat B Immersion heater Optional extra components A Header tank B Ball valve C Float D Overheat thermostat E Solid fuel tappings F Sealed primary boiler co...

Page 7: ...imary circuit pressures e g it is not fitted with a non adjustable low system pressure switch The heat pumps normally operate at lower temperature difference 5 10 C betweenflowandreturnthanthatforagasboilers 10 20 C resultinginhigherflow rates in the heat pump primary circuit Therefore it is important that the primary pipeworkconnectingtheheatpumptothethermalstoreandthecirculatingpump are sized to...

Page 8: ...ferred range is between 2 and 3 0 bar If the incoming static mains pressure exceeds 5 0 bar at any point in the 24 hour cycle then a pressure limiting valve set at 3 0 bar should be fitted downstream of the stop tap where the cold supply enters the dwelling If a water meter is fitted in the service pipe it should have nominal rating to match the anticipated maximum simultaneous hot and coldwater d...

Page 9: ...ing scale protection should be complied with These requirements state that where the mains water hardness exceeds 200ppm provision should be made to treat the feed water to the water heaters and the hot INSTALLATION INSTALLATION INSTALLATION INSTALLATION Thermostat Immersion Heater Wiring E L N water circuit of combination boilers to reduce the rate of accumulation of scale To comply with this req...

Page 10: ...ge In this case no bypass valve is required unless TRV s are used on all radiators If the flow and return pipes between the boiler and the Torrent OV thermal store are dipped as illustrated in the schematic shown opposite then the boiler selected must be suitable for a sealed heating system i e it must be fitted with an overheat thermostat Automatic air vents should be fitted at appropriate places...

Page 11: ...se refer to page 20 for further information Where a sealed primary coil is used the thermal store is a hot water only thermal store If too much heat is taken out of store then hot water performancewillbelimited Thehotwaterpriority should be protected by use of an appropriate thermostat Heating can be taken from the SP thermal store to provide auxilliary heating to towel radiators which are low out...

Page 12: ...ch does not require a minimum pressure in the primarycircuitforoperation Thespaceheating can be supplied directly from the heat pump circuit or from the thermal store The selection between the two options will depend upon the operating characteristics of the heat pump type of heating system and control strategy For general guidance If the heat pump requires a buffer for operation for example to re...

Page 13: ...eated The overheat thermostat should be set at a temperature which operates before or at 85 C Please see page 23 for further information A solid fuel boiler can also be connected to the Torrent GreenHeat SOL please refer to page 20 for further information Solar heating circuit The Torrent SOL is an advanced thermal store and has been designed to incorporate existing boiler and central heating cont...

Page 14: ... Typical components not supplied but available to purchase from Gledhill Spares Ltd 1 x Honeywell V4043B1265 28mm compression normally open 2 port valve 1 x Honeywell V4043H1106 28mm compression normally closed 2 port valve 1 x Honeywell L641B1012 High limit pipe thermostat 1 x XC010 control thermostat When the boiler is lit the water temperature raises When the temperature is above INSTALLATION I...

Page 15: ...ovided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Temperature range 50 95 o C Boiler hold off pipe thermostat Type LL641B1012 Thermal store temperature max 85 C more typically 75 77 C Installe...

Page 16: ...tection is provided by a temperature sensor S3 which is wired directly to the solar controller same as sensors S1 and S2 In this case the mechanical overheat thermostat S3 shown in this diagram is not required and the solar pump is wired straight to the solar controller Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on...

Page 17: ...d as shown in figure 4 4 to protect the store from over heating by stopping the solar Pump at pre set temperature limit S1 S2 S3 E N R1 N R1 N L 1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20 Solar controller N L E 1 2 3 Normally Closed 2 Port Valve Normally Open 2 Port Valve E E L N N SL PL ML Control Stat 2 1 C 2 Pipe Thermostat 1 1 C 2 on off on off Temperature range 50 95 o C Boiler hold off pipe ...

Page 18: ...ematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied directly from the heat pump circuit Typical schematic wiring diagram for the Torrent GreenHeat HP and Torrent GreenHeat HP solar with space heating supplied from thermal store ...

Page 19: ...eater so that the store can be heated to a temperature above the heat pump delivery temperature to increase the hot water performance of the unit if necessary Because the TorrentHP is a primary thermal store it is not necessary to heat the store above 60 C for hygienic protection against growth of legionella This is because the domestic hot water is heated instantaneously via a heat exchanger and ...

Page 20: ...the inside back pages of this document Electrician Installer Please note that water at the hot tap does not indicate that the Torrentisfull Checkthatthereiswaterinthefeedandexpansiontankbeforeswitching on the immersion heaters Dry firing the elements will cause premature failure which is not covered by our warranty Non Electric Torrent Models Opentheincomingstopvalveandfillthedomestichotwatersyste...

Page 21: ...ap Is the circuit correctly sized Fit an air vent Is the temp rise now satisfactory Investigate for blockage Is air trapped in the primary circuit Annual Servicing No annual servicing of the Torrent GreenHeat is necessary However if required a hot water performance test can be carried out to prove the appliance is working satisfactorily and within its specification If it is decided to carry out th...

Page 22: ... keeps sticking intermittently Hot cold crossed at appliance DHW temperature exceeds and remains well above 60 C when the flow rate is low DHW printed circuit control board and or temperature sensor is are faulty Thermostats set to high see pages 23 and 38 for details Store not heating Other heat sources failed Incorrect plumbing arrangement No power supplies fuses are blown Overheat stat has trip...

Page 23: ... constant flow rates by automatically compensating for supply pressure changes between 1 bar 10 bars To facilitate installation into the wide range of plumbing equipment which is encountered in the U K Four Fixing Options are available Options For Showers 1 MXF DW Range For fitting behind Fixed Shower Heads or onto Flexible Hoses for Handshowers preferably onto the inlet end when lightweight hoses...

Page 24: ... Before lifting ensure you have a good hold e Taking the lead for team lifts As more than one person is required for these products ensure that one person is taking the lead This may be you so ensure that each person that is helping is made aware of the weight and of the items listed within this assessment Make sure you and any others helping know the route you intend to take that it is clear of a...

Page 25: ... development and may introduce product modifications from time to time Gledhill Building Products Ltd AMD DECEMBER 2013 CONDITIONS OF SALE GUARANTEE TERMS 1 Gledhill Building Products Ltd We or Gledhills only do business upon the Conditions which appear below and no other Unless we so agree in writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditi...

Page 26: ...mpany name Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Company name Telephone No C...

Page 27: ... services including Low cost annual repair and maintenance contracts direct from Gledhill Annual servicing and safety checks Expert response to out of warranty breakdowns at fixed charges Please call 08445 679898 or visit www gledhill net for further details Only the best is acceptable FM 02057 To protect our environment we use copper a totally recyclable metal which never becomes waste Gledhill B...

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