Gleason Reel Direct Drive Electric Cable Reels S-18, Installation And Maintenance Instructions

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ELECTRICAL CONNECTIONS
SLIP-RING LEAD TO
MOVING CABLE
CONNECTIONS
REEL
MAINSHAFT
SLIP-RING
LEADWIRES ARE
NUMBER TAGGED
LEADWIRE INPUT FIXED END
(CUSTOMER SUPPLIED)
CABLE LEADWIRES
MOVING END
CABLE
SET
SCREW
COLLAR
WATER–TIGHT
CABLE GRIP
BRUSH TERMINAL
CONNECTIONS
SLIP–RING
COVER
SLIP–RINGS
SPOOL
4 3 2 1
4 3 2
1
FRAME
7
11
12
20
11
12
11
12
11
12
11
14
20
5
15
9
10
2
3
8
9
3
8
8
3
7
11
12
16
15
1
3
11
12
19
1
11
11
11
12
11
12
1
2
3
1
4
22
23
24
25
26
1
6
13
1
15
21
14
18
19
17
20
Always specify SERIAL NUMBER &
MODEL NUMBER when ordering parts.
TO DETERMINE ROTATION OF REEL
STANDARD REVERSE
ROTATION ROTATION
Cable is payed out and retracted as shown
when viewing reel from spring motor side.
ILLUSTRATED PARTS LIST
S-18 DIRECT DRIVE ELECTRIC CABLE REELS
SLIP–RING ENCLOSURE
•
600 VOLT AC. 250 VOLT DC. WATERTIGHT, DUST TIGHT.
•
DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING.
•
NUMBER OF CIRCUITS MAY VARY FROM TWO (MINIMUM) TO 36 (MAXIMUM). FOUR CIRCUITS SHOWN.
NOTE:
Wire size, wire connectors, connection
sequence, and connection methods must comply
with National Electrical code and Local Electrical
ordinances. If in doubt, contact a local electrical
contractor or electrical inspector.
COLOR SEQUENCE FOR TYPE SO CABLE
THREE CONDUCTOR CABLE
# 1 – BLACK
# 2 – WHITE
# 3 – GREEN (ground)
FOUR THRU TWELVE CONDUCTOR CABLE
# 1 – BLACK
# 2 – WHITE
# 3 – RED
# 4 – GREEN (ground)
# 5 – ORANGE
# 6 – BLUE
# 7 – WHITE W/ BLACK TRACER
# 8 – RED W/ BLACK TRACER
# 9 – GREEN W/ BLACK TRACER
#10 – ORANGE W/ BLACK TRACER
#11 – BLUE W/ BLACK TRACER
#12 – BLACK W/ WHITE TRACER
S-18 DIRECT DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST
ITEM KIT NO. DESCRIPTION QTY.
13 017190 Spanner Wrench (35 – 80 Springs) 1
13 017191 Spanner Wrench (100 Springs) 1
14 032805 Ratchet Wrench Kit (75, 80 Springs) 1
(Includes mounting bolts)
14 032804 Ratchet Wrench KIt (100 Springs) 1
15 017054 Extension Bolts (35 – 80 Springs) ar
(4 bolts per kit–less hardware)
15 017055 Extension Bolts (100 Springs) ar
16 016182 Carriage Bolt, .50–13 x 1.5 ar
17 021291 Lockwasher, .56 Med., Z.P. ar
18 100959 Hex Nut, .50–13, Z.P. ar
19 101211 Flat Washer, .50 ar
20 P06-03 ESNA Lock Nut, .50–13, Z.P. ar
21 021762 Hub Lock Pins (100 Springs) ar
21 021761 Hub Lock Pins (All Other Springs) ar
22 012457 Button Plug 1
23 012285 Collector Assembly, 2 Pole, 35 Amp 1
23 012286 Collector Assembly, 3 Pole, 35 Amp 1
23 012287 Collector Assembly, 4 Pole, 35 Amp 1
23 012288 Collector Assembly, 6 Pole, 35 Amp 1
23 012289 Collector Assembly, 8 Pole, 35 Amp 1
23 012290 Collector Assembly, 10 Pole, 35 Amp 1
23 012291 Collector Assembly, 12 Pole, 35 Amp 1
23 012292 Collector Assembly, 14 Pole, 35 Amp 1
23 012293 Collector Assembly, 16 Pole, 35 Amp 1
23 012294 Collector Assembly, 20 Pole, 35 Amp 1
23 012295 Collector Assembly, 24 Pole, 35 Amp 1
23 012296 Collector Assembly, 30 Pole, 35 Amp 1
23 012297 Collector Assembly, 36 Pole, 35 Amp 1
23 012298 Collector Assembly, 2 Pole, 75 Amp 1
23 012299 Collector Assembly, 3 Pole, 75 Amp 1
23 012300 Collector Assembly, 4 Pole, 75 Amp 1
23 012376 Collector Assembly, 6 Pole, 75 Amp 1
23 012377 Collector Assembly, 8 Pole, 75 Amp 1
23 037194 Collector Assembly, 2 Pole, 125 Amp 1
23 037294 Collector Assembly, 3 Pole, 125 Amp 1
23 037295 Collector Assembly, 4 Pole, 125 Amp 1
23 012304 Collector Assembly, 2 Pole, 200 Amp 1
23 012381 Collector Assembly, 3 Pole, 200 Amp 1
23 012382 Collector Assembly, 4 Pole, 200 Amp 1
23 012383 Collector Assembly, 6 Pole, 200 Amp 1
23 012384 Collector Assembly, 8 Pole, 200 Amp 1
24 012440 Brush Kit (35 Amp) ar
(Each kit includes 4 brushes and 4 fingers)
24 012441 Brush Kit (75 Amp) ar
24 012443 Brush Kit (125 Amp/200 Amp) ar
25 012409 Collector Cover Kit (8" long) 1
(Includes seal ring)
25 012410 Collector Cover Kit (10.5" long) 1
25 012411 Collector Cover Kit (13" long) 1
25 012412 Collector Cover Kit (15.5" long) 1
25 012413 Collector Cover Kit (20.5" long) 1
25 012414 Collector Cover Kit (28.5" long) 1
26 012458 Seal Ring (only) 1
NOTE:
Please consult factory for optional accessories: roller guides, ratchet lock, limit
switch, hoop guides, spool lock, and swivel base.
NOTE: Applicable mounting hardware included with each kit.
MODEL NUMBER EXPLANATION
S 18 80 2 R - 12 3 10 - 1
SPRING
REEL
FRAME
SERIES
SPRING
SERIES
NO. OF
SPRINGS
NO. OF
POLES
AMPACITY
CORE
DIAMETER
PRETENSION
TURNS
AMPACITY
CODE
3
7
12
20
AMPS
35
75
125
200
ITEM KIT NO. DESCRIPTION QTY.
1 012392 Frame Assembly 1
2 012405 Discs (Set of two) 1
3 012397 Main Shaft Assembly 1
(Includes drive pin and retaining rings)
4 012402 Bearing Kit–2" Bore 1
(Includes housing and gasket)
5 012401 Bearing Kit–1.75" Bore 1
(Includes housing and gasket)
6 012456 Drive Stud Kit 1
7 012208 Stub Shaft, Std. Rotation (351, 601) 1
7 01220801 Stub Shaft, Rev. Rotation (351, 601) 1
7 012209 Stub Shaft, Std. Rot. (621, 751, 801) 1
7 01220901 Stub Shaft, Rev. Rot. (621, 751, 801) 1
7 012210 Stub Shaft, Std. Rot. (622, 752, 802) 1
7 01221001 Stub Shaft, Rev. Rot. (622, 752, 802) 1
7 012211 Stub Shaft, Std. Rot. (623, 753, 803) 1
7 01221101 Stub Shaft, Rev. Rot. (623, 753, 803) 1
7 012212 Stub Shaft, Std. Rot. (624, 754, 804) 1
7 01221201 Stub Shaft, Rev. Rot. (624, 754, 804) 1
7 012213 Stub Shaft, Std. Rotation (1001) 1
7 01221301 Stub Shaft, Rev. Rotation (1001) 1
7 012214 Stub Shaft, Std. Rotation (1002) 1
7 01221401 Stub Shaft, Rev. Rotation (1002) 1
7 012371 Stub Shaft, Std. Rotation (1003) 1
7 01237101 Stub Shaft, Rev. Rotation (1003) 1
7 014619 Stub Shaft, Std. Rotation (1004) 1
7 01461901 Stub Shaft, Rev. Rotation (1004) 1
8 012416 Wrapper Kit–5" Wide, 8" to 14" Dia. 1
(Includes 4 wrapper sections)
8 012417 Wrapper Kit–5" Wide, 15" to 20"Dia. 1
(Includes 8 wrapper sections)
9 012444 Cable Clamp Kit .38–.74 Dia. Cable 1
(U-bolt with lockwashers and hex nuts)
9 012445 Cable Clamp Kit .75–1.11 Dia. Cable 1
9 012446 Cable Clamp Kit 1.12–1.50 Dia. Cable 1
10 012459 Cable Connector .38–.50 Cable Dia. 1
10 012460 Cable Connector .50–.62 Cable Dia. 1
10 012461 Cable Connector .62–.75 Cable Dia. 1
10 012462 Cable Connector .75–.88 Cable Dia. 1
10 012463 Cable Connector .88–1.00 Cable Dia. 1
10 012464 Cable Connector 1.00–1.12 Cable Dia. 1
10 012465 Cable Connector 1.12–1.25 Cable Dia. 1
10 012466 Cable Connector 1.25–1.38 Cable Dia. 1
10 012467 Cable Connector 1.38–1.50 Cable Dia. 1
11 017041 Spring Motor Kit, Std.. Rot.–35 ar
(Includes pawl, pawl springs, cover, gaskets, and snap ring)
11 017042 Spring Motor Kit, Rev. Rot.–35 ar
11 017043 Spring Motor Kit, Std. Rot.–60 ar
11 017044 Spring Motor Kit, Rev. Rot.–60 ar
11 017045 Spring Motor Kit, Std. Rot.–62 ar
11 017046 Spring Motor Kit, Rev. Rot.–62 ar
11 017047 Spring Motor Kit, Std. Rot.–75 ar
11 017048 Spring Motor Kit, Rev. Rot.–75 ar
11 017049 Spring Motor Kit, Std. Rot.–80 ar
11 017050 Spring Motor Kit, Rev. Rot.–80 ar
11 017051 Spring Motor Kit, Std. Rot.–100 ar
11 017052 Spring Motor Kit, Rev. Rot.–100 ar
12 012425 Pawl Kit (35, 60 Springs) ar
(Includes 2 pawls and springs)
12 012426 Pawl Kit (62, 75, 80 Springs) ar
12 012427 Pawl Kit (100 Springs) ar
INDICATES REVERSE ROTATION.
NO LETTER INDICATES STANDARD ROTATION.