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GKD Technik Ltd

M3000007

Issue

Date

Changes

Job

V1.00

05/07/2016

New issue for V9 3RCI+

V1.01

16/09/2016

Modified standard system layout

V1.02

07/10/2016

Added basic system layout

V1.03

14/07/2017

Added info on Rhino Horn

V1.05

V1.04

20/11/2017

Update to new part numbering

Change History

23/07/2020

Added RF Tandem Li� Func�onality

Summary of Contents for 3RCI+

Page 1: ...M3000007 v1 05 3RCI User Manual Covering both Standard and SpaceGuard Systems...

Page 2: ...New issue for V9 3RCI V1 01 16 09 2016 Modified standard system layout V1 02 07 10 2016 Added basic system layout V1 03 14 07 2017 Added info on Rhino Horn V1 05 V1 04 20 11 2017 Update to new part n...

Page 3: ...ator SpaceGuard 5 5 5 5 5 6 7 10 Screen Layout Daily Checks 10 10 10 11 11 12 12 Switching On External Indicator Beacons Mo on Cuts 12 13 14 17 19 20 Calculator Touchscreen Opera on Auto diagnos cs De...

Page 4: ...22 22 22 23 24 27 28 30 30 31 32 Dig Mode Backward Stability Li Point Selec on Offset Boom Swing Boom Machines Override Key Switch Stub Release SpaceGuard System RF Tandem Li System Layouts 3RCI Stand...

Page 5: ...RED IN ACCORDANCE WITH GKD INSTALLATION AND CALIBRATION INSTRUCTIONS IS USED IN ACCORDANCE WITH THE GKD OPERATING INSTRUCTIONS AND IS SUBJECT TO REGULAR TESTS TO ENSURE CORRECT OPERATION Backwards Sta...

Page 6: ...informa on is used to determine that the machine is capable of performing the lifting opera on Planning Chart The maximum load that may be li ed at the current radius and height The weight is shown i...

Page 7: ...een colour display which provides user informa on and control of the system Overload warning LED RED LED illuminates to show when the machine is in an overload condi on Rated Capacity warning LED AMBE...

Page 8: ...de If the system is in dig mode this icon shows green and the motion cuts and alarms on overload are disabled the blue beacon is not illuminated Height Height of li point from ground level road mode o...

Page 9: ...enus or limit func ons RCI Status Bar This bar fills from bottom to top and provides a visual reference of the rela onship between the applied load and the rated capacity A warning will occur between...

Page 10: ...lew counts in both direc ons Operate the booms and verify that the height and radius displayed on the screen correspond with the actual height and radius to the selected li point and that the displaye...

Page 11: ...ard number it is suggested that two zeros are typed in first followed by the 6 digit Sen nel number External Indicator Beacons Blue Beacon The system is fitted with at least one blue beacon on the out...

Page 12: ...ll motion valves are de ac vated when the RRV engine is switched off This is a battery saving feature and will show all the arrows as red accompanied by an engine off message on the front screen Axle...

Page 13: ...n of the machine To return to the main screen press the EXIT button Restrictions Operator options for se ing limits opera ng modes li point selec on and recovery condi ons Status Shows system status f...

Page 14: ...e GKD 3RCI continually monitor the highest part of the machine If the highest part of the machine should exceed the pre programmed height restric on then the appropriate motion cut signals will be ac...

Page 15: ...ystem will now ask you to confirm that you wish to enter the height via the keyboard If NO is selected the system will prompt you to move the machine to the maximum height Move the machine booms to th...

Page 16: ...EIGHT THE RCI MONITORS THE TOP OF THE FORE BOOM THE TOP OF THE DIPPER BOOM AND THE END OF THE DIPPER BOOM ON MONO BOOM MACHINES THE RCI WILL ALSO MONITOR THE TOP OF THE BEND ALONG THE MAIN BOOM Curren...

Page 17: ...he slew restriction status is shown on the front screen as part of the slew posi on graphic as depicted in the graphic on the right Entering of slew limits Press MENU and select Slew Angle is OFF When...

Page 18: ...off To turn off the slew restric on select MENU and press the Slew angle is ON button The system will ask for confirma on that slew limits are to be turned off confirm by pressing YES and the slew li...

Page 19: ...lls required Select cancel to switch off the walls Once the limit is set the slew indicator on the front screen changes to show two red lines either side of the machine The virtual wall is Perpendicul...

Page 20: ...unforeseen unplanned li By pressing the calculator bu on on the MENU screen the li condi ons may be typed in to check the lift capacity of the machine Note the calculator will be configured with the c...

Page 21: ...Dig Mode The system has a func on to allow the machine to be used for digging The actual opera on of the digging mode is slightly different between rail mode and road mode Rail Mode When digging on th...

Page 22: ...Restrictions page press the bo om le bu on to cycle through the available li points Available options may include BP Bucket Pin ALP1 Auxiliary Li Point ALP2 second Auxiliary Li Point QH Quick hitch as...

Page 23: ...switch is used to override the machine hydraulics When overridden by the external key switch the 3RCI screen at the operator sta on will show a warning message as indicated here With the Override key...

Page 24: ...changed in the SpaceGuard system However the opera on of the machine is now affected when using limits Default height limit On system start up a default height limit will be imposed automa cally This...

Page 25: ...ent to a safe posi on Only use the override button for recovery purposes If the mismatch is cured then the Override button will disappear and normal opera on recommences The external pping alarm will...

Page 26: ...its is disabled The machine li capacity is also reduced typically to 700kg It will only be possible to set a limit when the boom is in the straight ahead posi on Once a limit is set the hydraulic cont...

Page 27: ...e While the Rhino Horn Jib is connected to the 3RCI System the JIB Li ing point will be the only li ing point available and will be automa cally selected The 3RCI is also configured with the following...

Page 28: ...ad bar graph right hand side will now show machines 1 and 2 Tandem will be shown at the bo om of the screen Machines current Load on Hook Paired machines current Load on Hook Once the 2 machines are c...

Page 29: ...ile the mo on will remain cut in an upward direc on to prevent the Overload condi on from being increased Error Messages While the RF Tandem Modems have a range of at least 100m there might be situa o...

Page 30: ...30 GKD Technik Ltd M3000007 System Layouts...

Page 31: ...31 GKD Technik Ltd M3000007 System Layouts continued...

Page 32: ...e display and if appropriate sound the alarm Below is a link to the GKD Knowledge base where you can find defini ons of all the error codes for the 3RCI System including SpaceGuard helpdesk gkdtechnik...

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