background image

7

Swiss Lifting Solutions

The corresponding GIS standard trolleys are to be used as longitudinal trolleys: 

GKU 1250 ......: GHF 1250, GMF 1250

GKU 2500 ......: GHF 2500, GMF 2500

GKU 5000 ......: GHF 5000, GMF 4000/5000

1.1  Operating conditions

The series includes the following models: GKU.

1 Description

0.6.1  Use of the instruction manual

This instruction manual includes the following chapters:

0  General information 

3  Care and maintenance

1 Description 

4 Disposal

2 Start-up 

5 Annex

Supplementary to the instruction manual, the following documentation from the operator must be noted:

•  EC Declaration of incorporation

•  Technical data sheets

Page and figure numbering:

The pages are consecutively numbered. Blank pages are not numbered, however are calculated together with the consecutive pages. 

Figures are numbered consecutively by chapter. Example: Figure 3-1 means: in Chapter 3, Figure 1.

Improper use comprises:

•  exceeding the defined maximum permissible load capacity

•  pulling loads at an angle

•  heaving, pulling or dragging the load

•  transporting persons

•  moving loads over persons

•  transporting excessive loads

•  failing to observe the load constantly

•  use in an explosive environment

Refer also to Chapter 0.3.

General operating conditions:

•  Ambient temperature ................................: -15 °C to +50 °C

• Humidity ....................................................: max. 80 % relative humidity

We recommend equipping GIS crane components operating outdoors with a protective cover to protect against the effects of the weather. 

Special operating conditions can be agreed in individual cases with the manufacturer. After consultation, appropriate, optimised equipment, and 

important information for safe, low-wear use can be supplied. The intended use of the crane components likewise assumes adherence to the 

operating, maintenance and servicing prescribed by the manufacturer. The maximum permissible payload must take into account the weight of 

the crane bridge and the additional strain brought about by the overhang load.

The crane components of the GKU series are used as end carriages for underslung standard travelling cranes. The crane components are 

manufactured in accordance with the latest technical developments and recognised safety standards, and are tested for safe operation by the 

manufacturer. The GKU crane components may only be used together with standard GIS trolleys. Crane components of the above series may 

only be used when in an acceptable technical condition, in accordance with their intended use, by trained personnel in a safe and responsible 

manner. No modifications that would impair the strength values may be made to the crane components.

0.6  Appropriate use

 

Summary of Contents for GHF 1250

Page 1: ...04 21 Translation 9500 9008 1 TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL CRANE COMPONENTS GKU ...

Page 2: ......

Page 3: ...cal 6 0 5 Technical status 6 0 5 1 Periodic checks 6 0 5 2 Warranty 6 0 6 Appropriate use 7 0 6 1 Use of the instruction manual 7 1 Description 7 1 1 Operating conditions 7 1 2 General description 8 2 Start up 9 2 1 Transport and assembly 9 2 2 Assembly 9 3 Care and maintenance 11 3 1 General guidelines for maintenance and repair 11 3 2 Care and maintenance 12 3 2 1 Care overview 12 3 2 2 Maintena...

Page 4: ...trasse 50 tel gis ag ch CH 6247 Schötz www gis ag ch The correct order numbers for original spare parts can be obtained from the relevant dimensioned drawing Please ensure that you have the following data on your crane component type to hand This will enable the correct spare parts to be supplied without delay Crane component type Wheel base Year of manufacture Load capacity Spare parts Ordering s...

Page 5: ...be strictly adhered to Furthermore supplementary to the instruction manual the statutory regulations governing general accident prevention and environmental protection are to be enforced Operating and service personnel must have read and understood the instruction manual in particular the safety instructions before commencing work Protective equipment must be made available for operating and servi...

Page 6: ...ety equipment is assessed for completeness and efficiency It may be necessary to dismantle the equipment to correctly assess wear parts Load bearing parts must be inspected over their entire length including covered or hidden parts All periodical inspections should be arranged by the operator This instruction manual was issued in 2021 It corresponds to directive 2006 42 EC of the European Parliame...

Page 7: ...eral operating conditions Ambient temperature 15 C to 50 C Humidity max 80 relative humidity We recommend equipping GIS crane components operating outdoors with a protective cover to protect against the effects of the weather Special operating conditions can be agreed in individual cases with the manufacturer After consultation appropriate optimised equipment and important information for safe low...

Page 8: ...on site can be found on the technical data sheets The GKU type is determined by the maximum permissible payload of the crane and by the span width of the crane bridges The layout is determined by a calculation program 5 Buffer 6 Scales 7 Single crane bridge 1 Crane track 2 Manual push trolley 3 End carriage 4 Motorised trolley 4 5 6 7 1 2 3 Figure 1 2 GKU 5000 4 Motorised trolley 5 Buffer 6 End ca...

Page 9: ...rs then it is recommended that a protective cover is erected to shield it from the effects of the weather Wherever possible the crane components should be transported in their original packaging The goods delivered should be checked for completeness and the packaging disposed in an environmentally sound manner It is advisable to have the crane components assembled on site by trained skilled person...

Page 10: ...The GKU 5000 series is mounted with an additional suspension part as shown in Figure 2 2 One side of the single or double crane bridge must be designed as a fixed bearing see Figure 2 3 The opposite side must be designed as a floating bearing to compensate for crane track inaccuracies see Figure 2 4 Assembly of the supplied adjusting rings is carried out according to the illustration on the techni...

Page 11: ...alid if original manufacturer s spare parts are used exclusively We explicitly advise that original parts and accessories not delivered by us are also not checked or approved by us General Care and maintenance tasks are preventive measures designed to preserve the full functionality of crane components Non compliance with care and maintenance routines can result in limited use and damage to crane ...

Page 12: ... deformation 2 Buffer x Visual check 3 2 1 Care overview Table 3 1 Care overview The crane components are largely maintenance free Unusual noises during daily use must be reported to the competent authority immediately A pending repair must be carried out immediately 3 2 Care and maintenance Care work encompasses visual checks and cleaning routines Maintenance work includes additional functional c...

Page 13: ...ifting Solutions Model GKU 1250 Drawing number 9249 9218 1 see page 14 Model GKU 2500 Drawing number 9249 9219 1 see page 15 Model GKU 5000 Drawing number 9249 9220 1 see page 16 5 1 Technical data sheets 5 Annex ...

Page 14: ... 5 Ersetzt durch Ersatz für Klasse Massbild Schematic draw Liste de dim b In Bearbeitung 9249 9218 1 Loose side Fixed side Rev Datum User C 08 04 2021 P ENGEL w w w 60 Double crane bridge track width 900 L wheel base L 306 100 100 3 3 33 5 Scope of supply for end carriage kit 2 end carriage assy incl buffer 4 adjusting rings fixed side 4 adjusting rings loose side Support bolt Adjusting ring Suppo...

Page 15: ...b 1 5 Ersetzt durch Ersatz für Klasse Massbild Schematic draw Liste de dim b In Bearbeitung 9249 9219 1 Loose side Fixed side Rev Datum User C 08 04 2021 P ENGEL w w w 76 Double crane bridge track width 900 L 386 L wheel base 140 46 5 43 Scope of supply for end carriage kit 2 end carriage assy incl buffer 4 adjusting rings fixed side 4 adjusting rings loose side Support bolt Adjusting ring Support...

Page 16: ...rsetzt durch Ersatz für Klasse Massbild Schematic draw Liste de dim b In Bearbeitung 9249 9220 1 Loose side Fixed side Rev Datum User w w w 86 Double crane bridge track width 900 197 160 L L 394 23 120 Scope of supply 2 end carriage assy incl buffer 4 adjusting rings fixed side 4 adjusting rings loose side 4 scales 4 lining plates single bridge 4 8 12 27 5 Support bolt Adjusting ring Support bolt ...

Page 17: ...17 Swiss Lifting Solutions ...

Page 18: ...es on receipt of a reasonable request The information will be supplied by electronic means Harmonised standards applied EN ISO 12100 Safety of machines General design guidelines risk assessment and risk reduction Standards and technical specifications applied EN 13001 1 Cranes General design Part 1 General principles and requirements Accident prevention regulations This declaration refers only to ...

Page 19: ......

Page 20: ......

Reviews: