GIRBAU PB32 Series Installation, Operation And Maintenance Instructions Manual Download Page 39

Page: 39 / 146

Technical data

Code no. 550038

Rev. no. 16/1018

Nameplate:

Heating

........................... E

Voltage

...........................

380…415

Phases

............................ 3Ph + N

CONNECTION DIAGRAM

Mains supply available (P):

Voltage

...........................

380…415

Phases

............................ 3Ph + N

Connection (number of wires):

4 + PE/GND

PB3215

Wire section

AWG

Automatic External Switch

PB3221

Wire section

AWG

Automatic External Switch

PB/PBP5119

Wire section

AWG

Automatic External Switch

PB/PBP5125

Wire section

AWG

Automatic External Switch

100

PB/PBP5132

Wire section

AWG

Automatic External Switch

100

Summary of Contents for PB32 Series

Page 1: ...AU SA Crta de Manlleu km 1 08500 VIC Barcelona SPAIN National sales Tel 34 902 300 359 comercial girbau es International sales Tel 34 938 862 219 sales girbau es Service Tel 34 902 300 357 sat girbau es www girbau es For USA CANADA CONTINENTAL GIRBAU Inc 2500 State Road 44 WI 54904 Oshkosh USA Tel 1 920 231 8222 info continentalgirbau com www continentalgirbau com EN PB32 PB PBP51 X13 W X20 W F ...

Page 2: ... 6 Removal of shipping braces 32 4 TECHNICAL AND CONNECTION DATA FOR THE MACHINE 34 4 1 General technical details 34 4 2 Electrical connection data Electrical protection devices 35 4 2 1 Models with gas or steam heating 36 4 2 2 Machines with electric heating 38 4 3 CE certified models Specific values for models with GAS heating 40 4 3 1 Atmospheric burner Heating data 40 4 3 2 Radiant burner Heat...

Page 3: ...ne butane mixture 73 6 2 2 ETL models with an atmospheric burner Natural gas heating 74 6 2 3 AGA models with an atmospheric burner 75 6 2 4 CE models with radiant burner Natural gas and propane gas heating 76 6 3 Machines with gas heating Analysis of the combustion gases 77 6 3 1 Changing the position of the air extraction adjustment clapper valve 77 6 3 2 Adjusting the position of the Venturi 78...

Page 4: ...21 10 UNEXPECTED INTERRUPTION OF THE POWER SUPPLY AND PROLONGED HALT 122 10 1 Protection against burnt linen and ironing straps 122 10 2 Prolonged stoppages 123 11 FREEING A TRAPPED PERSON 124 11 1 PB32 X13 model 124 11 2 PB PBP51 X20 model 125 11 2 1 Turning the pressure roller using the crank handle 125 11 2 2 Releasing the pressure roller 126 12 ALARMS 128 12 1 List of main alarms 128 12 2 Expa...

Page 5: ...E INDICATIONS CONCERNING DISMANTLING As a general rule BLOCK all moving parts of the machine and PREVENT THE RISK OF BECOMING TRAPPED inside 7 DO NOT GO INSIDE THE MACHINE OR DISMANTLE ANY KIND OF COVER ON THE MACHINE while it is working 8 Do not store or install the machine in areas exposed to the ELEMENTS or where it may be splashed by water 9 Do not tamper UNNECESSARILY with the machine s contr...

Page 6: ...TURN OFF the manual fluid supply valves and DISCONNECT the electrical power 25 The inspections required by the regulations applicable to the country where the machine is being used must be carried out You are also recommended to request an overall detailed service of the machine by the Authorised Technical Service every year see note 2 26 INSPECTION MAINTENANCE OR REPAIR OPERATIONS DANGER Incorrec...

Page 7: ...rnment of the country the machine is to be installed 4 Customer Technical Service CTS is one that has been authorised by the customer and which has sufficient basic technical knowledge to correctly interpret and carry out the actions attributed to it in this manual The manufacturer strongly recommends that the customer should have its own technical service particularly in laundries with large scal...

Page 8: ...ing parts Risk of inhaling harmful or irritant vapours Keep the doors covers closed Use adequate protection Flame risk only on some machines Protective guard for flame Risk of falling Use proper access and safety methods Access prohibited Refer to instruction manual booklet SYMBOLS USED IN THIS MANUAL Symbol used to highlight a possible HAZARD WARNING or NOTE This symbol is used to give relevance ...

Page 9: ...rite bleach generates chlorine gas Chlorine is a corrosive oxidising substance which at high concentrations and temperatures damages stainless steel and elastomers This same effect can also be caused by other strongly oxidising agents including ozone 5 FOLLOW the treatment recommendations for each fabric indicated by its manufacturer THE MANUFACTURER OF THE MACHINE ACCEPTS NO RESPONSIBILITY FOR DA...

Page 10: ...try of use 8 Once the corresponding operation has been performed the ATS staff must perform the final machine inspection 9 Avoid carrying out any action on the machine without having first read and understood the machine s Installation and Operating Manuals paying special attention to the Safety Instructions 10 In any action that modifies the values of the machine s specifications plate it should ...

Page 11: ...tes on equipment with a power rating greater than 25 kW after the electrical disconnection to eliminate risk of residual voltage Close and mechanically lock the manual WATER GAS STEAM THERMAL OIL COMPRESSED AIR etc supply valves Check that the water bath has COMPLETELY drained that no part of the machine is at an excessively high temperature and that no parts are in movement through inertia 15 DAN...

Page 12: ... an electric gear motor controlled by an inverter that allows the speed to be changed Motor rotation safety control Chain driven transmission between the output of the gear motor and a ring gear at one end of the roll Three heating systems Gas heating A gas burner housed inside the roll A fume suction pipe located inside the roll Monitoring of lighting and presence of flame Option of an atmospheri...

Page 13: ...speed control Changing of the ironing parameters while a program is running TEST program for diagnosing problems INTELI CONTROL Models PB PBP51 and X20 Interface graphic screen and keyboard Storage capacity for 50 ironing programs Manual and automatic roll speed control Changing of the ironing parameters while a program is running TEST program for diagnosing problems PBP51 and X20 F models Models ...

Page 14: ...Ignition electrodes J Ionisation electrode K Manual stop valve L Ignition transformer Fig 1 2 Description of operation Fig 1 1 and 1 2 When the ironer control requests heating the burner control system H subjects the ignition electrodes I to a high voltage for a limited time to produce an electrical discharge while power is simultaneously fed to the solenoid valve B to open the gas flow The gas en...

Page 15: ... up the air premixing fan L and subjects the ignition electrodes I to a high voltage for a limited time to produce an electrical discharge while power is simultaneously fed to the solenoid valve B to open the gas flow The gas enters the burner via a single nozzle D The ionisation electrode J detects the flame If the presence of a flame has not been detected after a certain time following the ignit...

Page 16: ...er As the steam changes to liquid G the condensate under pressure is drawn by a siphon tube H through the same rotary seal and expelled to the outside via a steam trap K that prevents the exit of steam and releases any air that may be found inside The input filter A protects the valve from any impurities that may be present in the steam supply circuit The output filter J protects the steam trap fr...

Page 17: ...the fabric of the ironing straps such as buttons zippers metal components tissues containing rubber etc into the ironer Do not iron fabric or fibres at temperatures above those recommended by the manufacturer of the material Do not put linen containing components unable to withstand ironing temperatures into the ironer While ironing avoid mixing articles of different thicknesses and humidities sin...

Page 18: ...uard is an essential prerequisite for starting up the ironer Temperature probes These constantly monitor the temperature of the surface of the ironing roll adapting it to the programmed value PB PBP51 X20 models with steam heating and PB3215 X13 models 1 probe Other models 3 probes Electric circuit safety measures To protect the electric circuit against external malfunctions and prevent any malfun...

Page 19: ...sed operating limit ADDITIONAL SAFETY FEATURES FOR GAS HEATED MACHINES Flame control Burner flame safety detection Ignition delay With each ignition order there is a delay of 15 seconds before the gas safety valve opens During this time any gases that may remain inside the roll are flushed out If the gas burner fails to ignite or there is an alarm there is an ignition delay of 90 seconds This time...

Page 20: ...e sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specificato é fabbricato secondo El fabricant declara sota la seva exclusiva responsabilitat que el producte especificat s ha fabricat conforme a O fabricante declara sob a sua inteira responsabilidade que o produto referido é fabricado...

Page 21: ...onsabilidade que o produto referido é fabricado em conformidade com 制造商全权声明指定产品的制造符合以下要求 2006 42 CE Machine Safety Directive Main harmonized standards EN ISO 10472 1 2008 EN ISO 10472 5 2008 EN 12100 2010 EN 13849 1 2015 2014 35 EU Low Voltage Directive Main harmonized standards EN 60204 1 2010 2014 30 EU Electromagnetic Compatibility Directive Main harmonized standards For PB 51 EN 61000 6 3 200...

Page 22: ...e made against the party responsible for transporting the product The data on the delivered machine s specification nameplate complies with the requirements stipulated in the order MODEL VOLTAGE FREQUENCY AND TYPE OF HEATING Fig 2 1 2 2 Storage To store the machine keep in mind the following points Do not stack machines even though they are crated Never store the machine where it will be exposed t...

Page 23: ...STINGUISHED BY THE LABEL INDICATING WEIGHTS AND CENTRE OF GRAVITY Fig 2 2 The machine comes fully assembled in a single crate To avoid damage during transportation the machine is provided with some fittings to prevent the movement of certain parts These fixtures should be removed when the machine is being set up Refer to chapter 3 2 3 1 Transport with packaging Before moving the machine make sure ...

Page 24: ...tre of gravity indicated by the distance d in Figure 2 3 see Section 2 4 should be taken into account at all times To move the machine supplied without a crate any of the solutions listed below can be used Fork lift truck Figure 2 3 Fig 2 3 Roller platforms positioned under the base plates Caution The roller platforms must be fitted under the strengthened area of the base frame Figure 2 4 Never su...

Page 25: ... left hand side cover Remove the top cover of the left hand base frame Remove the bolts securing the control panel to the machine CAUTION Make sure the sling is placed in the proper position otherwise it could damage the machine s manual gas inlet valve It is essential to use a beam Fig 2 6 that prevents damage to the feeding trays the folder output trays and rear covers Fig 2 6 In models PB32 X13...

Page 26: ...25 71 9 1825 71 9 1825 71 9 d mm in 1371 54 0 1680 66 1 1989 78 3 Dimensions WITHOUT crating E G S models L mm in 2837 111 7 3470 136 6 4103 161 5 P mm in 1173 46 2 1173 46 2 1173 46 2 H mm in 1630 64 2 1630 64 2 1630 64 2 d mm in 927 36 5 1236 48 7 1545 60 8 Models WITHOUT folder units PB5119 X20075W PB5125 X20100W PB5132 X20125W Weight E G models without crating kg lb 1035 2282 1265 2788 1423 31...

Page 27: ...DE THE PREMISES IN A PLACE EASILY VISIBLE AND EASILY ACCESSIBLE TYPE OF FIRE EXTINGUISHER AND LOCATION MUST BE IN ACCORDANCE WITH THE REGULATIONS OF THE COUNTRY IN WHICH THE IRONER IS INSTALLED CAUTION BEFORE STARTING UP THE MACHINE REMOVE ALL THE SECURING DEVICES FOR TRANSPORT ADVISABLE TO KEEP THE FIXINGS IN CASE THEY ARE NEED FOR SUBSEQUENT USE CAUTION SPECIFIC WARNING FOR IRONERS WITH GAS HEAT...

Page 28: ...hnical features on the ironer and complementary information on the installation chapter 4 and 5 CAUTION THE OPERATIONS INVOLVED IN LOCATING THE MACHINE MUST BE CARRIED OUT BY AUTHORISED TECHNICAL SERVICES The machine must be installed on a flat floor surface perfectly even and capable of supporting the weight of the machine A concrete floor with a resistance equal to or greater than 250kg cm2 4 00...

Page 29: ...h as the electrical heating elements or the gas burner is almost equal to the total width of the machine The operations for dismantling or replacing these components will require larger surface areas 3 3 Environment conditions For ideal running and operating conditions for the machine at the installation site the following work environment conditions must never be exceeded regardless of the day or...

Page 30: ...all equipment with convection ventilation between forced exhaust equipment and the ventilation openings DANGER DRY CLEANING MACHINES THE INSTALLATION OF DRY CLEANING MACHINES AND IRONERS WITH GAS HEATING IN THE SAME PREMISES IS INCOMPATIBLE SOME DRY CLEANING MACHINES IN POOR CONDITION MAY EMIT GASES FROM SOLVENTS INTO THE LOCAL ATMOSPHERE AND THESE ON INTERACTING WITH TEMPERATURE MAY BECOME HIGHLY...

Page 31: ...side The machine s exhaust duct B should always lead directly to a secure outside location and never be connected to any other duct or flue Fig 3 3 Size of the A1 and A2 openings The minimum free surface area of the openings Si should be 5 cm2 0 75 sq in per kW of nominal heat consumption referred to as Hs installed The minimum area of each of the openings should never be less than 250 cm2 37 5 sq...

Page 32: ... as prescribed in Figure 3 4 Once the machine is level lock the position of the levelling bolts using the nuts Fig 3 4 3 6 Removal of shipping braces CAUTION REMOVE THE SECURING DEVICES AS INDICATED IN THIS SECTION ADVISABLE TO KEEP THE FIXINGS IN CASE THEY ARE NEED FOR SUBSEQUENT USE Remove the transportation fixings from the hand guard Fig 3 5 Remove the bolt A and extract the yellow coloured pa...

Page 33: ... from the ironer Remove the two securing bolts B Remove the yellow shipping brace A Repeat the operation for the shipping brace at the opposite end of the roll Store away the shipping braces Fig 3 7 CAUTION Lubricating the areas of the roll in contact with the wheels Before starting up the ironer it is advisable to lubricate the roll ends resting on the support wheels Turn the roll using the manua...

Page 34: ...0 0 7 30 1 1 40 1 4 60 2 1 E l h cu ft h 15 0 5 20 0 7 30 1 1 40 1 4 50 1 8 V l h cu ft h 42 1 5 56 2 0 70 2 5 Maximum speed Normal speed m min ft min 5 16 5 16 9 30 9 30 9 30 High speed m min ft min 11 36 11 36 15 49 15 49 15 49 Roller motor power capacity 1 50Hz kW 0 30 0 30 0 30 0 30 0 30 60 Hz HP 0 40 0 40 0 40 0 40 0 40 Extraction motor power capacity 1 50Hz kW 0 30 0 30 0 55 0 55 0 55 60 Hz ...

Page 35: ...ling a two phase connection 2ph on lines with voltages equal to or greater than 380V if neutral The information in these sections should be supplemented with the images and information in Section 5 1 and the information in the machine s wiring diagram The table identified as Q0 indicates the machine s isolator switch Explanation of the connection board boxes A Specification nameplate values on the...

Page 36: ...e Heating G V Voltage 200 240 Phases 1Ph N CONNECTION DIAGRAM Mains supply available P Voltage 200 240 Phases 2Ph Connection number of wires 2 PE GND PB32 X13 Wire section mm2 1 5 AWG 14 Automatic External Switch A 6 PB PBP51 X20 Wire section mm2 1 5 AWG 14 Automatic External Switch A 10 Nameplate Heating G V Voltage 200 240 Phases 1Ph N CONNECTION DIAGRAM Mains supply available P Voltage 200 240 ...

Page 37: ... V Voltage 380 480 Phases 2Ph CONNECTION DIAGRAM Mains supply available P Voltage 380 480 Phases 2Ph Connection number of wires 2 PE GND PB32 X13 Wire section mm2 1 5 AWG 14 Automatic External Switch A 4 PB PBP51 X20 Wire section mm2 1 5 AWG 14 Automatic External Switch A 6 Nameplate Heating G V Voltage 380 480 Phases 2Ph CONNECTION DIAGRAM Mains supply available P Voltage 380 480 Phases 3Ph Conne...

Page 38: ...h A 125 PB PBP5125 X20100 Wire section mm2 70 AWG 000 Automatic External Switch A 160 PB PBP5132 X20125 Wire section mm2 95 AWG 0000 Automatic External Switch A 200 Nameplate Heating E Voltage 380 415 Phases 3Ph CONNECTION DIAGRAM Mains supply available P Voltage 380 415 Phases 3Ph Connection number of wires 3 PE GND PB3215 Wire section mm2 6 AWG 8 Automatic External Switch A 40 PB3221 Wire sectio...

Page 39: ...N Connection number of wires 4 PE GND PB3215 Wire section mm2 6 AWG 8 Automatic External Switch A 50 PB3221 Wire section mm2 10 AWG 6 Automatic External Switch A 50 PB PBP5119 Wire section mm2 16 AWG 4 Automatic External Switch A 80 PB PBP5125 Wire section mm2 25 AWG 2 Automatic External Switch A 100 PB PBP5132 Wire section mm2 50 AWG 0 Automatic External Switch A 100 ...

Page 40: ...10 04 10 04 10 04 10 04 Volumetric consumption m3 h 2 67 3 85 4 82 6 16 8 68 cu ft h 94 3 136 0 170 2 217 5 306 5 Nominal calorie cons with regard to Hi kW 22 3 30 5 39 9 51 5 69 6 BTU h 76091 104070 136144 175725 237485 Nominal calorie cons with regard to Hs kW 24 8 33 9 44 3 57 2 77 3 BTU h 84501 115573 151192 195147 263733 Injector diameter mm 3 60 4 20 4 90 6 00 7 10 Propane G31 Supply pressur...

Page 41: ...070 276042 Nominal calorie cons with regard to Hs kW 52 1 66 7 89 8 BTU h 177716 227735 306551 Injector diameter mm 27 32 5 42 Solenoid valve adjustm See Figure 5 12 mm 7 7 7 Natural G25 Supply pressure mbar 25 25 25 in wc 10 04 10 04 10 04 Volumetric consumption m3 h 5 66 7 24 9 45 cu ft h 199 9 255 7 333 7 Nominal calorie cons with regard to Hi kW 46 9 60 1 80 9 BTU h 160029 205070 276042 Nomina...

Page 42: ...9 205070 276042 Nominal calorie cons with regard to Hs kW 52 1 66 7 89 8 BTU h 177716 227735 306551 Injector diameter mm 27 31 5 42 Solenoid valve adjustm See Figure 5 12 mm 7 7 7 Propane G31 Supply pressure mbar 37 37 37 in wc 14 9 14 9 14 9 Massic consumption kg h 3 54 4 53 6 15 lb h 7 81 9 99 13 57 Nominal calorie cons with regard to Hi kW 46 8 59 8 80 8 BTU h 159688 204046 275701 Nominal calor...

Page 43: ...MT Netherlands NL I2H I2L II2L3P I3P II2L3P Norway NO I2H Poland PL I2E I3P Portugal PT I2H II2H3P I3P II2H3P Romania RO I2H I2E II2H3P I2L II2L3P I3P II2H3P II2L3P Sweden SE I2H Slovenia YES I2H II2H3P I3P II2H3P Slovakia SK I2H II2H3P II2H3P 4 3 5 Details of gas connection INSTALLATION CHARACTERISTICS CE Models MACHINE MODEL Types of gas G20 G25 G31 Male thread BSP PB3215 PB3221 PB PBP5119 PB PB...

Page 44: ...orie cons with regard to Hs kW 24 8 33 9 44 3 57 2 77 3 BTU h 84501 115573 151192 195147 263733 Injector diameter mm 3 45 4 05 4 70 5 75 6 75 Propane G31 Supply pressure AGA mbar 37 37 35 35 35 in wc 14 85 14 85 14 1 14 1 14 1 Massic consumption kg h 1 66 2 51 3 11 3 99 5 43 lb h 3 66 5 54 6 87 8 80 11 96 Nominal calorie cons with regard to Hi kW 22 0 32 1 41 1 52 6 69 4 BTU h 75067 109554 140239 ...

Page 45: ...MT Netherlands NL I2H I2L II2L3P I3P II2L3P Norway NO I2H Poland PL I2E I3P Portugal PT I2H II2H3P I3P II2H3P Romania RO I2H I2E II2H3P I2L II2L3P I3P II2H3P II2L3P Sweden SE I2H Slovenia YES I2H II2H3P I3P II2H3P Slovakia SK I2H II2H3P II2H3P 4 4 3 Details of gas connection INSTALLATION CHARACTERISTICS CE Models MACHINE MODEL Types of gas G20 G25 G31 Male thread BSP PB3215 PB3221 PB PBP5119 PB PB...

Page 46: ... 5 0 5 0 5 0 Volumetric consumption m3 h cu ft h 2 48 87 6 3 06 108 1 4 48 158 2 5 88 207 7 7 09 250 4 Nominal calorie cons with regard to Hi Net kW 23 4 28 9 42 3 55 6 67 BTU h 79844 98611 144334 189715 228613 Nominal calorie cons with regard to Hs Gross kW 26 32 1 47 61 7 74 4 BTU h 88669 109510 160286 210683 253881 Injector diameter mm 3 7 4 6 5 05 5 9 6 9 Propane Supply pressure mbar 27 4 27 4...

Page 47: ... cons with regard to Hi Net kW 46 4 59 2 75 3 BTU h 158323 201999 256934 Nominal calorie cons with regard to Hs Gross kW 50 5 64 3 81 8 BTU h 172313 219401 279270 Injector diameter mm 27 5 29 37 52 Solenoid valve adjustm See Figure 5 12 mm 6 7 4 5 Note from machine No 2210031 4 5 3 Details of gas connection INSTALLATION CHARACTERISTICS ETL models MACHINE MODEL Types of gas G20 G25 G31 Male thread ...

Page 48: ...h 86 190 115 254 144 317 4 6 2 Details of steam connection common to all the PS PSP X20 models UNITS PS PSP models CE certified X20 models ETL certified V Steam input mm in 25 4 1 Flat flange DIN 2633 PN 16 1 Flat flange DIN 2633 PN 16 C Condensate outlet mm in 19 3 4 3 4 VS Safety valve mm in 12 7 1 2 Inside thread B S P 1 Inside thread N P T 4 6 3 Electrical data power and consumption models wit...

Page 49: ...50 35 57 32 220V kW 15 80 21 94 35 53 46 16 58 65 230V kW 15 80 21 94 38 74 50 35 64 01 240V kW 17 20 23 92 38 74 50 35 64 01 380V kW 15 71 21 83 35 34 45 91 58 33 400V kW 17 34 24 11 39 05 50 76 64 53 415V kW 17 15 23 84 38 61 50 19 63 80 Total electrical consumption 200V A 49 67 96 138 156 208V A 50 68 100 143 162 220V A 44 59 97 125 157 230V A 43 56 101 130 164 240V A 44 59 97 125 158 380V A 28...

Page 50: ...n 600 353 1077 634 Maximum flow m3 h cu ft min 1000 558 1430 841 Diameter mm in 114 4 49 130 5 1 V Maximum pressure mmH2O in wc 18 3 0 73 Minimum flow m3 h cu ft min 1077 634 Maximum flow m3 h cu ft min 1430 841 Diameter mm in 130 5 1 Note This information should be supplemented with images and information from Section 4 8 Measurement of maximum pressure Figure 4 1 Conditions Maximum pressure meas...

Page 51: ...Technical data 51 Code no 550038 Rev no 16 1018 4 9 Wiring diagram See symbols and measurement values in Section 4 8 3 See areas of use in Section 3 2 4 9 1 PB32 X13 models Fig 4 2 ...

Page 52: ...Technical data 52 Code no 550038 Rev no 16 1018 4 9 2 PB PBP51 X20 models Fig 4 3 ...

Page 53: ...Gas connection mm 508 250 in 20 0 9 8 3 4 EV Exhaust ducting mm 1309 114 in 51 5 4 5 PB PBP51 X20 DIMENSIONS OF THE MACHINE UNITS L H P PB PBP5119 X20075 mm 2837 1630 1170 in 111 7 64 2 46 1 PB PBP5125 X20100 mm 3470 1630 1170 in 136 6 64 2 46 1 PB PBP5132 X20120 mm 4103 1630 1170 in 161 5 64 2 46 1 CONNECTION MEASUREMENTS UNITS L H Diameter of the connection E Electrical Supply mm 360 132 in 14 2...

Page 54: ...n 35 6 H4 Feeding belts mm 996 in 39 2 H5 Keyboard and display mm 1345 in 53 0 Fig 4 5 PB PBP51 X20 H1 Linen collection tray models without folder mm 605 in 23 8 H1 Linen collection tray models with folder mm 450 in 17 7 H2 Folder outlet only on models with folder mm 705 in 27 8 H3 Top tray mm 969 in 38 1 H4 Feeding belts mm 1030 in 40 6 H5 Keyboard and display mm 1525 in 60 0 ...

Page 55: ...E IN WHICH THE MACHINE IS BEING USED TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK THE GROUND SHOULD BE CHECKED BY A QUALIFIED TECHNICIAN INADEQUATELY GROUND INSTALLATION CAN CREATE A RISK OF ELECTRIC SHOCK CAUTION CHECK THAT THE VOLTAGE AND FREQUENCY ON THE MACHINE S SPECIFICATION NAMEPLATE CORRESPOND TO THE MAINS VOLTAGE AND FREQUENCY THE VOLTAGE OF THE MACHINE S CONTROL CIRCUIT IS 230 V AC CHECK...

Page 56: ...racteristics Installed in an easily accessible place Number of poles and intensity consult ELECTRICAL CONNECTION data section 4 2 A type The equipment is protected against pulse currents harmonics and the presence of continuous components refer to manufacturers specifications Overcurrent protection An Automatic ON OFF Switch outside the ironer for the individual protection of each machine must be ...

Page 57: ...vice A Fig 5 1 Fig 5 1 Model PB32 X13 with gas heating Fig 5 2 On these models the connection is ALWAYS SINGLE PHASE or TWO PHASE However it can be connected to a three phase installation See the wiring diagrams in section 4 2 Connect the power supply wires to input terminals L1 and L3 of the isolator switch Connect the earth wire PE GND Fig 5 2 ...

Page 58: ...2 X13 with electric heating Fig 5 3 Connect to terminals L1 L2 and L3 of the isolator switch See the wiring diagrams in section 4 2 Connect the earth wire PE GND Fig 5 3 PB PBP51 X20 Insert the power cable through the hole into the right hand base frame Fig 5 4 Fig 5 4 ...

Page 59: ...ams in section 4 2 Connect the power supply wires to input terminals L1 and L3 of the isolator switch Connect the earth wire PE GND Pass the cable through the conduit and secure it with the clip A Fig 5 5 Model PB PBP51 X20 with electrical heating Connect the power supply wires to input terminals L1 L2 and L3 of the isolator switch Connect the earth wire PE GND Pass the cable through the inside of...

Page 60: ... BY A COMPETENT TECHNICIAN THIS IRONER MUST NOT BE INSTALLED IN PREMISES WITHOUT ADEQUATE VENTILATION INADEQUATELY VENTILATED PREMISES CAN SERIOUSLY AFFECT THE PEOPLE S HEALTH CAUTION BEFORE CONNECTING THE MACHINE TO THE GAS PIPE CHECK THE TYPE OF GAS AND THE PRESSURE SUPPLIED CORRESPOND TO THOSE DETAILED ON THE IRONER SPECIFICATIONS NAMEPLATE BEFORE CONNECTING THE MACHINE TO THE GAS PIPE CLEAN TH...

Page 61: ...tlet Ensuring that the gas conducting pipe is of a sufficient size Avoiding if possible the use of flexible joints As protection for the burner it is recommended to install a device to protect against excess pressure 5 2 2 Connecting the machine to the supply network The connection should be made at the input to the burner located at the rear of the machine Fig 5 7 and 5 8 The machine intake conne...

Page 62: ...S INSTALLATION COMPLY WITH EXISTING REGULATIONS CONCERNING GAS APPLIANCES FOR THE COUNTRY OR AREA WHERE THE MACHINE IS TO BE USED MAKE SURE THE NEW TYPE OF GAS IS LISTED AMONG THE DIFFERENT TYPES OF GAS REFERRED TO IN PARAGRAPH 1 2 OF THIS MANUAL IF IN DOUBT CONSULT THE COMPANY SUPPLYING THE GAS A FLUE GAS ANALYSER MUST BE USED TO PERFORM THIS OPERATION IN ORDER TO ADAPT THE MACHINE TO A NEW TYPE ...

Page 63: ... m3 h NOMINAL HEAT CONSUMPTION Hi 8 kW ORIFICE DIAMETER 9 mm Gas type change label fields 1 Date of the change 2 Type of gas the ironer is to be changed to 3 Code of the gas change kit 4 Organisation company or ATS that has carried out the change 5 Gas supply pressure 6 Massic consumption models supplied with propane gas 7 Volumetric consumption models supplied with natural gas 8 Nominal calorie c...

Page 64: ...e responsabilité de la qualité de la conversion SUPPLY PRESSURE 5 inch w c PRESSION D ALIMENTATION MANIFOLD PRESSURE 6 inch w c PRESSION A LA TUBULURE D ALIMENTATION INPUT RATE 7 BTU h DEBIT CALORIFIQUE ORIFICE DIAMETER 8 mm INJECTEUR DIAMETRE Gas type change label fields 1 Date of the change 2 Type of gas the ironer is to be changed to 3 Code of the gas change kit 4 Organisation company or ATS th...

Page 65: ...of the Venturi turn the Venturi clockwise or anticlockwise depending on the adjustment required Fig 5 9 CAUTION THE GAS VALVE ADJUSTMENT MUST BE LEFT UNALTERED Fig 5 10 Fit the air intake filter Replace and secure ALL the side guards Start up the machine and check functioning see directions in Chapter 6 Based on the result of the analysis of the combustion gases adjust the position of the extracti...

Page 66: ...vers from the corresponding base frames Remove the junction A between the burner and the premixing fan and replace the existing injector B with and injector that is suitable for the new type of gas Fig 5 11 Consult injector values in the table in Section 4 3 2 and 4 4 2 Fit the junction between the burner and the fan Fig 5 11 Adjust the solenoid valve Measurement A in Figure 5 12 in accordance wit...

Page 67: ...machine and check functioning see directions in Chapter 6 Based on the result of the analysis of the combustion gases adjust the position of the extraction air control clapper valve see Fig 5 14 until the correct amount of combustion is obtained Refer to section 6 3 Affix the specification nameplate with values appropriate to the new type of fuel gas close to the machine s existing specification n...

Page 68: ...NUAL SHUT OFF VALVE MUST BE INSERTED IN AN ACCESSIBLE PLACE IN THE STEAM SUPPLY CIRCUIT AND CONDENSATE RETURN TO AID CLEANING WORK ALLOW GENERAL MAINTENANCE OR DURING PROLONGED PERIODS OF MACHINE STOPPAGE THE STEAM DUCT MUST BE PROTECTED AGAINST ACCIDENTAL CONTACT AND MUST BE THERMALLY INSULATED THIS IS BOTH A SAFETY AND AN ENERGY SAVING MEASURE CAREFULLY CLEAN AND MAINTAIN ALL THE FILTERS BLOCKIN...

Page 69: ... be checked regularly The fitting of a pressure gauge after the purge is highly recommended Insert a CHECK VALVE into the condensate return The manufacturer supplies a set of suitable seals for the connection flanges The CO2 and the O2 dissolved in the steam can damage the roll and pipes Carry out a suitable chemical treatment on both steam and condensate THE DISCHARGE FROM THE SAFETY VALVE SHOULD...

Page 70: ...DUCT SHOULD ALWAYS LEAD DIRECTLY TO A SECURE OUTSIDE LOCATION AND NEVER BE CONNECTED TO ANY OTHER DUCT OR CHIMNEY Specifications for the ducting See the Connection details Chapter 4 for the corresponding model for flow diameter and position of connection Identified as EV It should be as short as possible and the section specified in Details of Extraction Ducts must be maintained throughout the who...

Page 71: ...from the first run of ducting 0 5m 20 in In ducting above 10 m 400 in or if there is a lot of water from condensation install a 1 2 o 3 4 drain at the lowest point to drain the water In cold temperatures insulate the ducting to reduce condensation It is advisable to follow the instructions set forth in the local regulations currently in force regarding the exhaust duct outlet Fig 5 16 Assembling t...

Page 72: ...rate the roll manually check that the roll rotates without problems Chapter 10 Open the manual valve for the gas or steam supply circuit depending on machine model Connect the switch breaker Start up the machine and select a program with a high temperature approx 100ºC 200ºF that will cause the heating system to turn on see directions in Chapters 7 and 8 Check that the heating system is connected ...

Page 73: ...om the gas valve protection base frame Insert the pressure pipe through one of the holes drilled in the base of the base frame Loosen the pressure outlet screw A without removing it completely At this point connect the pressure gauge pressure outlet pipe The arrow C indicates the direction of the gas flow Refit and secure the base frame cover Start up the machine as indicated in Section 6 1 Approx...

Page 74: ... one minute after connecting the gas flow solenoid valve check that the output pressure corresponds to the value indicated in the table in Section 4 4 The gas pressure must remain stable regardless of possible differences in consumption caused by the operation of other gas appliances connected to the same line If this is not the case change the adjustment of the screw D until the pressure indicate...

Page 75: ...6 1 Approximately one minute after connecting the gas flow solenoid valve check that the input pressure corresponds to the value indicated in the tables in Sections 4 3 and 4 4 The gas pressure must remain stable regardless of possible differences in consumption caused by the operation of other gas appliances connected to the same line If this is not the case contact the installing company Note th...

Page 76: ...and start up the machine as indicated in Section 6 1 Approximately one minute after connecting the gas flow solenoid valve check that the input pressure corresponds to the value indicated in the tables in Sections 4 3 and 4 4 The gas pressure must remain stable regardless of possible differences in consumption caused by the operation of other gas appliances connected to the same line If this is no...

Page 77: ...hine Switch off or close and mechanically lock the power supply and the manual gas inlet valve Wait a reasonable time to ensure that there are no high temperature surfaces inside the base frame Remove the right hand side cover from the base frame and check that the surface temperature of the air output is not at a dangerous level Loosen the locknut and adjust the position of the air flow clapper v...

Page 78: ...stion air produces an orange flame and the combustion is smoky An increase in combustion air produces a blue flame If air flow is excessive it tends to separate the flame from the burner Set the position of the Venturi Fit the protective filter and the side of the base frame housing the Venturi Replace the cover of the base frame and connect the electricity and gas supply Repeat the initial test a...

Page 79: ...tted clothing to be worn Scarves ties neckerchiefs lose garments open cardigans hanging belts wide sleeves etc must not be worn Jewellery must not be worn Do not use the machine without all the covers and safety guards correctly in place Disconnect the power supply and close the gas supply valves and other sources of heating before removing any form of protection ELECTRICAL RISKS It is essential f...

Page 80: ...mode section 7 5 on this manual PROGRAMMING MODE Covers the functions or interventions aimed at Knowing the content of the PRE SET program in the ironer machine s memory Creating a new ironing program or modifying an existing program Copying an existing program and modify it Blocking the use of programs Eliminating programs from the ironer s memory All the information that appears on the screen in...

Page 81: ...ontrol panel Fig 7 1 A Folder START and PAUSE buttons B Buttons for lighting and turning off the burner machines with gas heating only C Multifunction keypad D STOP button Normal machine stopping E Button for special functions F Display G Display movement buttons H Buttons for inserting text and selecting values ...

Page 82: ...to prevent the switch breaker being handled by others CAUTION ONCE THE SWITCH BREAKER HAS BEEN MECHANICALLY LOCKED OPENING THE SAFETY GUARD IS NO LONGER POSSIBLE 7 3 3 Emergency stop devices EMERGENCY STOP BUTTON The machine is fitted with an emergency stop identified by a red button on a yellow background located on the front right base frame The function of this device is to stop all machine fun...

Page 83: ...ress directly on the bottom part of the guard An audible warning is produced and alarm message appears on the display To deactivate the audible warning press the key STOP To continue the operation Release the guard by taking the pressure off checking it returns to its original upright position Press the STOP key to deactivate the audible warning and next the START key to renew the operation CAUTIO...

Page 84: ...L SPEED operating mode AUTOMATIC SPEED operating mode Ironing roll temperature Burner on Burner off Burner disconnected Speed of the rolls m min Indication that the minimum ironing temperature has not been reached Operation with linen folder Programming menu Creating a new program Modifying an existing program Deleting a program Locking a program System tools menu ...

Page 85: ...rd Press the OK key Remember that the correct functioning of the emergency stop buttons must be checked on a daily basis refer to chapter 13 Maintenance Select the icon of the program to be executed A list of the programs saved will appear on the display Details of the program title a program number b ironing temperature c roll speed d text identifying the program Select a program and press START ...

Page 86: ...Folder functioning mode and length of programmed item F Length of last article inserted G Program identification H System clock MOD key makes it possible to modify the parameters of the program running EXPULS key activates the expulsion straps 7 5 2 Stopping the program Pressing once on the button on the control panel halts the heating system The ironer enters a cooling situation the rotation spee...

Page 87: ... the dimensions of an item of linen Once an ironing program is running wait until there are no articles of linen inside the ironer Access the position Changing the folding mode section 7 5 7 The display shows the programmed length of the items to be folded Insert an item of linen The ironer measures the inserted item The item s measurements appear on the display Press the MOD key once the measurin...

Page 88: ... of these three ironing areas prevents the cylinder from overheating increases performance and optimises the machine s consumption For further information on the OPTIFEED system see the following video https www youtube com watch v oyhcq0YZutI Fig 7 2 CAUTION Using the ironer WITHOUT using the OPTIFEED system generates a lower yield and at the same time may shorten the life of some of the machine ...

Page 89: ...m Ironing on the left hand area Area 1 Ironing on the central area Area 2 Ironing on the right hand area Area 3 Ironing alternately on the central area and the left hand area Areas 1 and 2 Ironing alternately on the central area and the right hand area Areas 2 and 3 Ironing alternately on the right hand area and the left hand area Areas 1 and 3 ...

Page 90: ...e minimum ironing temperature has not been reached Ironing on the left hand area Area 1 Ironing on the central area Area 2 Ironing on the right hand area Area 3 Ironing alternately on the central area and the right hand area Areas 2 and 3 Ironing alternately on the central area and the left hand area Areas 1 and 2 Ironing alternately on the right hand area and the left hand area Areas 1 and 3 Iron...

Page 91: ... program it is possible to modify the following operating parameters Roll speed Speed control Ironing temperature Folding modes Press MOD key to access the successive modification screens Advancing to another screen saves the modification The new value is saved in memory until a new modification is made or until the program stops ...

Page 92: ...ss the AUTO key to change to AUTOMATIC speed control Automatic roll speed control If the microprocessor detects a significant decrease in the ironing temperature the rotation speed of the roll is reduced automatically Press the keys to change the programmed roll speed Press the MAN key to change to MANUAL speed control Press the MOD key to access the ironing temperature control screen Ironing temp...

Page 93: ... is pre set at source and cannot be changed The remaining programs are empty of content 7 6 1 Access to programming mode On the main menu screen select the PROGRAMMING MODE icon Press the OK key The following screen appears PROGRAMMING MODE options A Programming a new program Section 7 6 2 Specific information of folding modes Section 7 6 3 B Modification tools Section 7 6 4 ...

Page 94: ...multifunction keyboard accept the selected character and move the cursor one position to the right to be able to write a new character Maximum number of characters 12 The C key deletes the character to the left of the cursor The OK key confirms the selection and accesses the next screen Speed control MANUAL speed control The rolls turn at the speed programmed on the following screen regardless of ...

Page 95: ...peed of the rolls may decrease depending on the difference between the real ironing temperature and the programmed temperature Ironing temperature Select the ironing temperature using the keys Programmable range Machine with electric steam heating ºC 70 160 min max ºF 160 320 min max Machine with gas heating ºC 70 170 min max ºF 160 340 min max Machines with folder option The folding mode should b...

Page 96: ...ual mode The user must enter the length of the part to be folded using the control panel keyboard Alternatively the ironer control can measure and memorise the length of the part to be folded Once the length of the item has been determined the user can set the number of folds In the example in Advanced Manual mode the user can select different numbers of folds for the same total length of the item...

Page 97: ...Operating and use Inteli Control 97 Code no 550038 Rev no 16 1018 ADVANCED MANUAL MODE Exemple of the folding definition ADVANCED MANUAL MODE ...

Page 98: ...Operating and use Inteli Control 98 Code no 550038 Rev no 16 1018 MANUAL MODE AUTOMATIC MODE ...

Page 99: ...e cm 60 400 min max in 24 157 min max Operation in advanced manual mode The programmed length can be altered by pressing the keys Programmable range cm 60 400 min max in 24 157 min max The ironer displays the number of possible folds depending on the length of the article to be folded Users must select the most appropriate option for their requirements Number of folds possible 2 4 6 8 10 12 14 Ope...

Page 100: ... more than the rest The final fold is too long The final fold is getting caught in the folder when being extracted Increase the overall length of the programmed item slightly 1 or 2 cm or 1 inch If this mismatch appears constantly request an increase in the FIRST FOLD SET BACK value One of the settings in SETUP This action is reserved for the ATS or the CTS All the folds are getting caught in the ...

Page 101: ...modify the program follow the same steps as in the Programming a new program menu Section 7 6 2 Blocking the execution of a program A tool that gives the user the option of blocking one or more ironing programs Steps to block a program Accessing this tool displays the list of saved programs Select the program to be blocked using the keys and press the SEL key The icon indicating that the program h...

Page 102: ...rs the possibility to activate or modify a group of parameters and values distributed among different submenus which condition the ironer s operation The submenus are Configuring the parameters for usage and programming Setting the clock Managing the security codes Configuring operation and programming parameters Below the distinct parameters found in the CONFIGURATION menu are listed Shown at eac...

Page 103: ...able values m min metres per minute ft min feet per minute Factory settings depending on specification Value by default metres per minute BEEP WHEN PRESSING THE KEY When pressing a key the microprocessor emits an acoustic beep This beep can be annulled Programmable values YES NO Factory settings YES SHUT DOWN An option available only on machines with folder options or SHUT DOWN active in the SETUP...

Page 104: ...4 1 2 3 4 The user can change it and introduce a new code KEYBOARD SYMBOLS NUMERICAL EQUIVALENCE Menu access protection Access the MANAGING ACCESS CODES menu Distinct option appear PROGRAMMING Menu The MOD key activates or deactivates the menu access protection CONFIGURATION Menu The MOD key activates or deactivates the menu access protection The symbol indicates that access to the menu is protect...

Page 105: ...Services Below the distinct parameters that make up the INFO menu are listed General information Contents Machine model Identifies the ironer model Program version A2 board version A4 board version Free programs Updated information Only machines with gas heating Oil probe calibration Calibration value of the oil temperature control probe Fumes probe calibration Calibration value of the fumes exhau...

Page 106: ...on keyboard The following screen appears In the position PROGRAMMED TIME programme time the message has to appear using the numeric keyboard In the position ACCUMULATED TIME will appear the time elapsed since the message was programmed Press the key and access to the text line Enter the text of the message Follow the indications for text writing in section 7 6 2 Register in the memory the programm...

Page 107: ...clothing to be worn Scarves ties neckerchiefs lose garments open cardigans hanging belts wide sleeves etc must not be worn Jewellery must not be worn Do not use the machine without all the cover and safety guards correctly in place Disconnect the power supply and close the gas supply valves and other sources of heating before removing any form of protection ELECTRICAL RISKS It is essential for the...

Page 108: ...trol panel Fig 8 1 Description of the control panel Fig 8 1 A START button B STOP button C Burner ignition button models with gas heating D Burner off button models with gas heating E Display F Value selection buttons G Speed selection button H Temperature selection button ...

Page 109: ... Making specific modifications to the program being executed Information regarding this intervention mode section 8 4 on this manual ADVANCED USE MODE Covers the functions or interventions aimed at Modifying or displaying the content of the ironing programs Consult the software version for the ironer and the contents of the different program meters Modifying the general operating parameters Modify...

Page 110: ...ly locking switch breaker Set the switch breaker at the 0 position Fit a padlock on the opening to prevent the switch breaker being handled by others CAUTION ONCE THE SWITCH BREAKER HAS BEEN MECHANICALLY LOCKED OPENING THE BASE FRAME SIDE COVER IS NO LONGER POSSIBLE 8 3 3 Emergency stop devices EMERGENCY STOP BUTTON The machine is fitted with an emergency stop identified by a red button on a yello...

Page 111: ...S DEVICES DO NOT STOP THE INERTIAL MOVEMENT OF THE FANS DO NOT CANCELL NOR REDUCE THE TEMPERATURE OF THE MACHINE DO NOT DISCONNECT THE IRONER FROM THE ELECTRIC SYSTEM 8 4 Executing an ironing program 8 4 1 Initiating an ironing program Group the fabrics together into homogeneous loads to be ironed and arrange them in a way that aids their insertion into the ironer Connect the energy supply system ...

Page 112: ... this option displays the REAL operating speed but does not allow it to be changed Programmed ironing temperature C temperature in degrees Celsius F temperature in degrees Fahrenheit When viewing the temperature the keys can be used to make particular changes to the programmed temperature of the roll Programmable ranges C 70 170 ºC F 160 340 ºF Automatic roll speed control When automatic roll spee...

Page 113: ...hand guard The Pr 1 report is displayed on the screen Press and hold down the key until the Cod report appears on the display Enter the access code into the menus by pressing the sequence of eight keys of the code without interruption In basic configuration when the machine is delivered the access code to ADVANCED MODE is 12341234 Numerical equivalence of the key symbols To enter the numerical cod...

Page 114: ...Operating and use Logi Control 114 Code no 550038 Rev no 16 1018 8 5 2 Advanced mode flowchart ...

Page 115: ...ady to modify Program 1 The keys allow the user to select an other program Press the key to access the modification of the displayed program Roll speed control This allows the user to select the speed control mode OPTIONS MEANING MAn This keeps the programmed speed unchanged AuTo The roll speed is automatically adjusted to ensure optimum ironing The keys allow the desired option to be selected The...

Page 116: ...rt Pressing once on the key allows the user to exit the ADVANCED MODE 8 5 4 Indicating preferable ironing area OPTIFEED When the ironer control unit detects temperature differences between areas of the roll a symbol is displayed on screen indicating the areas where ironing is preferable Following these instructions prevents the roll from overheating and improves the machine s output When the tempe...

Page 117: ...ess the key to sequentially access the listing of the different parameters and the values of the corresponding counters Once the last option is listed press the key The display shows INFO The keys allow the user to access to other menus To exit the ADVANCED MODE press the key Ironer models MODELS REPORT ON DISPLAY CE PB3215 LS 3215 LS PB3221 LS 3221 LS PB3215 HS 3215 HS PB3221 HS 3221 HS USA X1306...

Page 118: ...tion following configuration Parameter modification sequence Access to ADVANCED USE MODE Section 8 5 1 The display shows Pro Press the key twice The display shows INFO Mod successively Press key to display the first parameter Field of use of the ironer Adapts the operating parameters to the specific area of use OPTIONS MEANING GrAL General area of use USA USA CANADA area of use The key allows the ...

Page 119: ...NG b 0 No buzzer b Y Yes buzzer The key allows the user to modify the option displayed The key validates the selection on the display and allows the user to access the following programmable function Network identifier This parameter assigns a network identifier to the ironer This identifier enables the communication of the ironer with the environment through a protocol based on RS 485 Selected op...

Page 120: ...y three times The display shows INFO Mod NCod successively Press the key to set a new code All the information on the display will disappear Enter a combination of eight digits according to the following numerical equivalence KEY NUMERICAL EQUIVALENCE 1 2 3 4 At the end of the sequence the SURE report will be shown Confirm the new code with the key If you don t want to validate the code press the ...

Page 121: ...ITTED CLOTHING TO BE WORN SCARVES TIES NECKERCHIEFS LOSE GARMENTS OPEN CARDIGANS HANGING BELTS WIDE SLEEVES ETC MUST NOT BE WORN WEAR SOME TYPE OF HAIR CLIP AVOID WEARING JEWELLERY OR ACCESSORIES ON THE HANDS ARMS NECK ETC DO NOT USE THE MACHINE WITHOUT ALL THE COVER AND SAFETY GUARDS CORRECTLY IN PLACE DISCONNECT THE POWER SUPPLY AND CLOSE OFF THE SOURCES OF HEATING VALVES BEFORE REMOVING ANY FOR...

Page 122: ...manually Once the items of linen in contact with the roll have been extracted if the roll temperature is very high a wet sheet should be passed through the whole roll by operating the handle in order to protect the ironing straps The handle is located at the rear of the ironer Fig 10 1 Fig 10 1 PB32 X13 models 1 Turn off the automatic external switch 2 Insert the helical end of the crank handle th...

Page 123: ...rotate in the ironing direction the ironing straps and the linen input straps will move towards the inside of the ironer 4 VERY IMPORTANT Before resuming operation of the machine remove the handle and store it in its support at the rear of the machine Fig 10 1 Fig 10 3 Handle decoupling The roll rotation crank handle is equipped with a helical end causing it to decouple from the shaft should the m...

Page 124: ...ECK THE HAND PROTECTION DEVICE ON A DAILY BASIS USE THE PERSONAL PROTECTION EQUIPMENT DESCRIBED IN CHAPTER 9 PROCEDURE IN THE EVENT OF ENTRAPMENT OF A PERSON OR AN ANIMAL BY THE IRONER 11 1 PB32 X13 model 1 Press the EMERGENCY STOP button 2 Disconnect the switch breaker from the machine s power supply 3 Remove the two screws A Fig 11 1 securing the ironer s front cover one at each end of the cover...

Page 125: ...e opposite end through the opening in the top left hand side cover of the machine and insert it into the end of the internal shaft Fig 11 4 Turn the handle in the direction of the arrow The roll will rotate in the reverse direction to the ironing direction and the ironing straps and the linen input straps will move towards the outside of the ironer NOTE For PB PBP51 models prior to machine number ...

Page 126: ...d follow the steps described below Remove the ironer s rear covers by removing the securing screws four screws on the right side A Figure 11 5 and four on the left side Fig 11 5 Support the tensioner roller to reduce the tension of the ironing straps Fig 11 6 Another option is to remove it from the machine by sliding it to one side Fig 11 6 ...

Page 127: ...cover upwards Fig 11 7 Fig 11 7 Remove the hand guard securing screws The screws are located at the ends of this component Fig 11 8 Separate the machine s hand guard by pushing it upwards Fig 11 8 Pull the pressing roll towards the front of the machine to reduce the pressure on the ironing roller Fig 11 9 Fig 11 9 ...

Page 128: ...t of an alarm Any procedure aimed at rectifying the fault provoking an alarm that involves removing the protection covers has to be performed by the Customer s Technical Assistance Service or by the Authorised Technical Assistance Service and never by the user of the machine Never carry out an intervention that is not described in this section DANGER BEFORE COMMENCING ANY PROCEDURE WHICH INVOLVES ...

Page 129: ...s inlet valve machines heated with gas Contact Authorised Technical Services PB PBP51 X20 4 A2 BOARD RESET PB32 X13 ALM A2rS Faulty operation of the A2 input output board Probable cause Wiring fault Communication fault Fault on the corresponding boards Procedure Disconnect the machine from the power supply and reconnect it If fault persists disconnect the power supply and close the manual gas inle...

Page 130: ...e Service Repeat the inverter parameters programming If fault persists or is frequently repeated disconnect the power supply and close the manual gas inlet valve machines heated with gas Contact Authorised Technical Services PB PBP51 X20 8 NOT RESETTABLE BURNER ALARM PB32 X13 ALM BloC noRS Alarms triggered by the burner which due to their importance remain in memory and cannot be cancelled Probabl...

Page 131: ...roner will begin an automatic cooling process Once it has finished disconnect the power supply Contact Authorised Technical Services PB PBP51 X20 11 HEATING CONTROL ALARM PB32 X13 ALM FirE This alarm only occurs on machines with electric heating Faulty disconnection of the heating system Probable cause Fault in the contactor s controlling the heaters Permanent power supply to the contactors Proced...

Page 132: ...gas inlet valve machines heated with gas The ironer will begin an automatic cooling process Once it has finished disconnect the power supply Contact Authorised Technical Services PB PBP51 X20 17 TEMPERATURE FAILURE ALARM PB32 X13 ALM C After the heating system has been on for a period of time it fails to reach the ironing temperature Probable cause Fault in the gas pressure machines with gas heati...

Page 133: ...n the motor s extraction ducts or components and reconnect the power supply to the machine If the anomaly persists the ironer begins an automatic cooling process Once this has completed disconnect the power supply and close the manual gas inlet valve machines heated with gas Contact Authorised Technical Services PB PBP51 X20 20 EXHAUST PRESSURE ALARM PB32 X13 ALM E_Pr Lack of pressure in the extra...

Page 134: ...horised Technical Services PB PBP51 X20 23 ROLL MOTOR OVERHEATING ALARM PB32 X13 ALM terM Disconnection of the roll motor s F6 thermal protection F6 Probable cause Over consumption of the motor due to electrical fault faulty refrigeration mechanical seizing etc Procedure Disconnect electricity supply Clean the motor s ventilation ducts or elements If fault persists contact Authorised Technical Ser...

Page 135: ...ironers the alarm code is preceded by the description GENERAL INVERTER FAILURE ALARM CODE FAULT DESCRIPTION PB PBP51 X20 Fault 41 42 43 Inverter output missing phase PB32 X13 U 41 42 43 PB PBP51 X20 Fault 47 Inverter overloaded PB32 X13 U 47 PB PBP51 X20 Fault 48 Low voltage in inverter D C bus PB32 X13 U 48 PB PBP51 X20 Fault 49 Over voltage in inverter D C bus PB32 X13 U 49 PB PBP51 X20 Fault 50...

Page 136: ...NERGY SOURCES START AN IRONING PROGRAM AND CHECK THAT THE MACHINE IS FUNCTIONING PROPERLY CAUTION FOLLOW THE INSTRUCTIONS PROVIDED DOING SO WILL ENSURE AN EXCELLENT SERVICE REDUCE THE LIKELIHOOD OF FAULTS AND EXTEND THE LIFE OF THE IRONER USERS SHOULD REFRAIN FROM MAKING ANY MANIPULATIONS NOT DESCRIBED IN THE PERIODIC MAINTENANCE PROGRAMME OR WHICH ARE THE RESPONSIBILITY OF THE AUTHORISED TECHNICA...

Page 137: ...al Service URGENTLY 13 1 2 Checking the EMERGENCY STOP CAUTION Operation to be performed by the user or by the customer s technical service Check the Emergency Stop on a WEEKLY basis Checking procedure Connect the ironer and start an ironing program Press the emergency stop button The roll will stop rotating and the heating system will turn off The buzzer will sound and a warning message will be d...

Page 138: ...esent any risk for handling CAUTION A dirty extraction duct filter makes it difficult for the air to be extracted and reduces the performance of the ironer Steps for cleaning the filter Fig 13 1 Turn off the isolator switch controlling the power supply to the machine Remove the screw A securing the filter to the back cover Pull on the filter handle Remove the lint and grime with a brush or by blow...

Page 139: ...connection control photocells and reflectors may cause these devices to malfunction Clean off lint and dust residues with a dry cloth If necessary use a slightly damp cloth Never use any abrasive element or anything that might damage the surface of the photocells or reflectors Steps for cleaning the output reflectors and photocells fig 13 2 The number of linen flow control devices will vary depend...

Page 140: ... 13 3 13 4 Steps for cleaning the air pressure switch circuit pipe CAUTION Never perform this operation without having disconnected the power supply Before performing this procedure make sure the temperature of the machine does not present any risk for handling Turn off the isolator switch controlling the power supply to the machine Disconnect the pipes A and B from the air pressure switch circuit...

Page 141: ...OR THE CUSTOMER S TECHNICAL SERVICES CTS OR AUTHORISED TECHNICAL SERVICES ATS THIS MUST NEVER BE ONE BY THE MACHINE OPERATOR BEFORE PROCEEDING WITH THE REMOVAL OF ANY SAFETY GUARD THE PRECAUTIONS INDICATED AT THE BEGINNING OF THIS MANUAL AND IN THE PRESENT CHAPTER MUST BE OBSERVED ONCE THE OPERATION THAT HAS LED TO THE REMOVAL OF THE PROTECTIVE COVERS HAS FINISHED DO NOT RESTART THE MACHINE WITHOU...

Page 142: ...M AUTHORISED TECHNICAL SERVICES x Check all the functions of the ironer TEST program x Check the heating system x Check the power consumption of the roll motor and the extraction motor x Check the power consumption of the electric heaters electric heating x Check and clean the burner gas heating x Check and clean the premixing fan radiant burner x Check the wear and contact of the detachment tabs ...

Page 143: ...c electricity Add anti static products to wash process Check the machine s earth connection INCORRECT SPEED ON THE ROLL MOTOR Inverter breakdown Call the ATS Fault on the encoder Call the ATS TOO RED FLAME GAS VERSION Deficient gas supply Correct supply Faulty air intake filter Clean filter THE BURNER CAN NOT BE IGNITED GAS VERSION Manual gas flow valve closed Open manual gas flow valve Deficient ...

Page 144: ...LEEVE x B11A20 15 20 SELFOIL SLEEVE x ISO 083 12 7X4 88 CHAIN LINK x 3X6MM SILIGLASS SILICONE PIPE x x D18 5XD11X2 TEFLON GASKET x IRONING STRAP x x LINEN FEEDING STRAP x x BEARING ASSY x x 5463 22 6X9X4 TESA DRAUGHT EXCLUDER x x HAND GUARD SPRING x x SPECIAL BEARING x x B11B20 28 25 35 4 SELFOIL SLEEVE x 60 P TURN ENCODER x ROTATION DETECTOR x x O RING x MINISWITCH ASSY x INPUT PHOTOCELL WIRING x...

Page 145: ... ATM RDNT ATM GAS BURNER ELECTRODES x SE CSA GAS VALVE x x BURNER ELECTR CONTROL x x IGNITION WIRING x BURNER ELECTRODES x UL GAS VALVE x 230V CE GAS VALVE x 115V UL BURNER ELECTRONIC CONTROL x 230V CE BURNER ELECTRONIC CONTROL x GR_1 IGNITION WIRING GR_2 IGNITION WIRING ELECTRODE RV 14210220 x GR IGNITION WIRING x ...

Page 146: ...rvice eliminate the handle and dismantle the assembly comprising ironing straps pressing roller and tension roller RECYCLING MATERIALS The majority of the machine s parts are made with recyclable materials the most significant being the following CARBON STEEL STAINLESS STEEL ALUZINC BRONZE POLYESTER ETHYLENE PROPYLENE ELECTRICAL COMPONENTS Central roll Roll crown Sprockets Rollers Shafts Roller gu...

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