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Page 5 

WideTrac Operation & Parts Manual

                                                       

 

Introduction 

 

Thank you for purchasing a Giltrap product.  Giltrap Engineering Ltd has enjoyed a long-

standing  success  with  their  machinery.    We  would  like  you  to  enjoy  the  benefits  of 

owning a Giltrap too.  By following the guidelines laid out in this book, you will ensure 

trouble free, low maintenance operating for years. 

 

Giltrap  Engineering  Ltd  is  a  progressive  company  which  continually  strives  to  satisfy 

your needs, so we welcome any feedback which you can provide to help us improve our 

products  and  services  and  to  ensure  that  they  perform  to  your  expectations.    Any 

constructiv

e comments about this operator’s manual are also welcome. 

 

Your machine has been designed to perform its task efficiently and with a minimum of 

maintenance.    This  handbook  provides  safety  guidelines,  instructions,  maintenance 

requirements  and  parts  listings.    We  recommend  that  you  read  the  entire  handbook, 

before operating the machine as this will enable you to take full advantage of your new 
machine’s considerable potential. 
 

Delivery 

 

Before you begin to use your machine, please check to make sure there is no delivery 

damage.  If damage is evident, contact the dealer who supplied the machine so that they 

can make the appropriate claims. 

 

If  you  have  any  other  queries,  please  contact  your  dealer  or  Giltrap  Engineering  Ltd 

(0800 80 GILTRAP). 

 

Please fill in the details below for future reference. 

Model: 

 

Serial No: 

 

Delivery Date: 

 

Dealer: 

Summary of Contents for WideTrac

Page 1: ...548 FAX 61 3 936 96 549 FREE 1800 127 030 AU ONLY SALES sales giltrapag com au PARTS melboffice giltrapag com au WEBSITE www giltrapag com au NEW ZEALAND HEAD OFFICE GILTRAP ENGINEERING LTD 7 Main No...

Page 2: ...request that you treat this book as a guide only and offer any assistance necessary to procure the information or part you may require For parts or service enquiries please contact the applicable num...

Page 3: ...E HYDRAULICS 12 POWER 12 BASIC SPREADER MAINTENANCE 13 ADJUSTING THE CONVEYOR BELT 13 GREASING THE MACHINE 14 BULK DENSITIES ROUGH GUIDE 14 MEASURING BULK DENSITY OF PRODUCT 16 GENERAL OPERATION 17 DE...

Page 4: ...25 TRANSFERS LABELS 26 ELECTRONIC COMPONENTS 27 HYHCV3484A 29 BIN PANELS 30 FLOOR DRIVE COMPONENTS 34 SPINNER ASSEMBLY 36 REAR DOOR ASSEMBLY 38 AXLE ASSEMBLY 39 HUB ASSEMBLY ADR 41 GEARBOX DETAILS RT2...

Page 5: ...omments about this operator s manual are also welcome Your machine has been designed to perform its task efficiently and with a minimum of maintenance This handbook provides safety guidelines instruct...

Page 6: ...ng the generality of paragraph 1 above this warranty does not cover the following a Travel expenses b Damage caused by accident misuse or abuse c Damage to any goods which have been altered or modifie...

Page 7: ...Page 7 WideTrac Operation Parts Manual Serial Number Identification Before ordering any parts check the serial number of the machine and include this information with all orders...

Page 8: ...ng machinery Do not ride on or allow passengers on the machine Always use a recognised hitch pin with a safety clip to hook trailed implements on behind the tractor Always ensure when using a quick hi...

Page 9: ...me very hot eventually discolouring requiring immediate replacement Do not allow combustible material to accumulate inside guards or around rollers and other moving parts If your machine becomes block...

Page 10: ...removed immediately by a medical expert Seek specialist advice on this type of injury Never attempt to unblock equipment while it is still operating Always disengage power take off hydraulics and shut...

Page 11: ...e your dealer should have completed a pre delivery check It is beneficial to check the following points before using the machine for the first time CHECK ALL WHEEL NUTS ARE SUFFICIENTLY TIGHT CHECK AL...

Page 12: ...spinner speed winding out will increase spinner speed Coupling the Hydraulics The pressure hose must be coupled to a high pressure outlet port on the tractors external system The return hose can be c...

Page 13: ...kwise the belt adjustment screw Recheck chain sag at rear through inspection slot If chain is not visible through slot increase tension until chain can be seen through slot GREEN ZONE Ensure adjusters...

Page 14: ...Parts Manual Greasing the Machine Axle Bushes x4 4 pumps every second day Wheel Hubs x4 Repack bearings 6 monthly Front Rear Shaft Bushes x4 1 pump every 2nd day Jack Stand Tow eye x1 4 pumps weekly T...

Page 15: ...the instructions on the following page PRODUCT kg liter CAN 1 1 DAP 1 1 Dolomite 1 4 Durasul Sulphur 1 35 Granmag 1 1 Lime 1 55 MAP 1 1 Meat and Bone Meal 0 8 Muriate of Potash 1 2 Nitrophoska 12 10 1...

Page 16: ...e top Weigh the product Divide the weight in grams by 1000 to get the product density For example if the cup weighed 1644 grams the density would 1 64KG L A cup weighing 900 grams would 0 90KG L Take...

Page 17: ...eigh a litre of product to be spread and input weight into density field Press button and use and buttons to increase or decrease density value Units in KG L Spreading Width Input driving centres Pres...

Page 18: ...eed is 950 RPM Use locking ring to set knob in place Spinner RPM will show when machine is spreading and in the standby menu Spreading Display When the green button on remote is pressed and the LED on...

Page 19: ...ctions for calibration will be displayed on screen During the calibration process keep away from exposed belt at front of machine as it may begin rotating without notice Set tractor engine to operatin...

Page 20: ...red ground speed Increase ground speed or increase set spread rate Normally only shows when the controller is set to very low spread rates Door Opening will be displayed when the door is moving to the...

Page 21: ...a ground speed is detected If the door is closed and the top button is pressed to start spreading the LED will be RED while the door moves into position and the Door Opening message will show on scre...

Page 22: ...and holding If loaded product weight and coverage area are known fine tune settings can be more accurately adjusted For example if a bin load is 6000kg and is to be spread at 300kg Ha it should cover...

Page 23: ...Adjusting the ideal speed setting down means a higher belt speed is used This will run the door at a lower height restricting uncontrolled product movement The Ideal Speed setting can be accessed in t...

Page 24: ...Page 24 WideTrac Operation Parts Manual Plumbing Diagram...

Page 25: ...ts Book Section Transfers Labels 26 Electronic Components 27 HYHCV3484A 28 Bin Panels 30 Floor Drive Components 34 Spinner Assembly 36 Rear Door Assembly 38 Axle Assembly 39 Hub Assembly ADR 41 Gearbo...

Page 26: ...nsfers Labels Part Number Description Quantity 995 1025 Label CAUTION Ensure Hydraulic 1 995 1221 Label Stand well clear 2 995 1223 Label This machine has 1 995 1228 Label Ensure jack is in 1 995 1240...

Page 27: ...Page 27 WideTrac Operation Parts Manual Electronic Components...

Page 28: ...tion Board 8T 1 4 13667 Spreader Power Loom 1 1 1 5 13668 Tractor Power Loom w Fuse Holder 1 1 1 6 13669 Fuse Maxi 30A 1 1 1 7 13660 WideTrac Controller Remote 1 1 1 8 11695 DIN Coil Plug 1 1 1 9 RAM...

Page 29: ...m 2 CXDA XAN Spinner Overrun Check 1 3 DNDM DNN Spinner Reverse Function Manual 2 4 LRDC XHN Spinner Bypass Compensator 1 150psi 5 FPFK MDN Conveyor Proportional Flow Control 1 0 80L Min 6 770 212 12V...

Page 30: ...Page 30 WideTrac Operation Parts Manual Bin Panels...

Page 31: ...Page 31 WideTrac Operation Parts Manual Internal Bin Deflectors...

Page 32: ...8 9 12999 WideTrac Front Panel 1 1 1 10 13584 Front Panel Top Cover RH 1 1 1 11 13054 Front Panel Bottom Cover RH 1 1 1 12 13051 Front Panel Top Cover LH 1 1 1 13 13587 Front Panel Bottom Cover LH 1 1...

Page 33: ...4 26 13443 5 Side Seal Clamp 8T 4 27 13409 4 LH Front Seal Mount 4T LH 1 27 13057 LH Front Seal Mount 6T LH 1 27 13443 3 LH Front Seal Mount 8T LH 1 28 13409 5 LH Rear Seal Mount 4T LH 1 28 13058 LH R...

Page 34: ...Page 34 WideTrac Operation Parts Manual Floor Drive Components...

Page 35: ...C22044A Chain Joiner Link 10mm 2 2 2 10 13041 1 Driveshaft 40mm 1 1 10 13441 Driveshaft 45mm 1 11 13569 Driveshaft Bearing Assembly Complete 40mm 1 1 11 13568 Driveshaft Bearing Assembly Complete 45mm...

Page 36: ...Page 36 WideTrac Operation Parts Manual Spinner Assembly...

Page 37: ...11654 Proximity Sensor Spinner Speed 1 13 135 4112 RH Spinner tube RH With Sensor Mount 1 14 13590 Spinner Tube Assembly RH Complete w Sensor mount 1 15 135 4112 LH Spinner tube LH No Sensor Mount 1...

Page 38: ...Manual Rear Door Assembly Item Part Number Description Quantity 1 RAMJ14252 Actuator WideTrac 1 2 10517 Door slide 2 3 13077 WideTrac Door 1 4 12018 WideTrac Door Pin 1 5 13063 Rear Bin Seal Plate 1...

Page 39: ...5 80 X 15 3 6 Stud 4 1 WHLA400X15 5 146 Wheel Assy 400 60 X 15 5 6 Stud 4 1 WHLA400X55 22 5 Wheel Assy 400 55 X 22 5 4 2 13109 Axle Shaft 60mm 2 2 2 3 HUB3000KG Hub Stub 70mm Square 6 Stud 4 4 3 HUB42...

Page 40: ...GV Galvanised Axle Beam SD 1640mm 1 1 11 13448 GV Galvanised Axle Beam HD 1640mm 1 12 13433 GV Galvanised Offset Walking Beam 975mm 2 12 12522 GV Galvanised Walking Beam 975mm 2 12 13457 GV Galvanise...

Page 41: ...Page 41 WideTrac Operation Parts Manual Hub Assembly ADR...

Page 42: ...Roller Bearing 32213 J2 1 4 BRG30211J2 Taper Roller Bearing 30211 J2 1 4 BRG30213J2 Taper Roller Bearing 30213 J2 1 4 BRG32215J2 Taper Roller Bearing 32215 J2 1 4 BRG32216J2 Taper Roller Bearing 32216...

Page 43: ...Page 43 WideTrac Operation Parts Manual Gearbox Details RT200 Oil replacement SAE90 EP 2 3L...

Page 44: ...Page 44 WideTrac Operation Parts Manual Gearbox Details RT300 Oil replacement SAE90 EP 3 8L...

Page 45: ...ulic backpressure Connect blanked length of hose to ACC port on valve block Spinners Spinning too fast Excessive hydraulic flow Reduce hydraulic flow from tractor Spinner speed knob adjusted too far o...

Page 46: ...Page 46 WideTrac Operation Parts Manual Notes...

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