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LaneLED INOX42

 

 

Page 12 / 17 

Created 

22.03.2017 

roen 

 

Modified 

11.07.2018 

roen 

Object-ID 

1181162 

6  Detailed installation information 

6.1  Press current collector onto the system cable with special crimping pliers 

 

Note 

The current collector must be at a distance of approx. 20 cm from the end of the LaneLED light bars. Install 
the contact element on the connector side towards the middle of the LaneLED light bars. 

Observe the following steps: 

-

 

Insert metal bracket into lower plier jaw, with the 
contact element in the upper plier jaw. 

 

-

 

Insert  the  system  cable  into  the  metal  bracket 
and turn it until it lies flat in the bracket. The neg-
ative  pole  (white  marking)  must  be  aligned  to-
ward the front of the pliers and correspond with 
the  + and -  imprints on the sides of the pliers. 
Operate the crimping pliers. 

 

 

-

 

Insert  the  LaneLED connection  cable (with the 
white marking aligned upwards) into the current 
collector until it stops. If the system cable was 
previously connected to a  24  VDC supply,  the 
LaneLED light bars must now illuminate. 

 

 

 

 

 

 

 

Summary of Contents for INOX42

Page 1: ...LaneLED INOX42 Page 1 17 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 1181162 LaneLED INOX42 Installation instructions VERSION MODIFICATIONS 1 0 First edition 1 1 Supplement in chapter 5 1 ...

Page 2: ...to the LED carrier profile 8 5 2 Fitting the system cable 8 5 3 Supply line connection 8 5 4 Assembly of LED light bar variant 1 9 5 4 1 Current collector connection 9 5 4 2 LED light bar connection 10 5 5 Assembly of LED light bar variant 2 10 5 5 1 Current collector connection 10 5 5 2 LED light bar connection 10 5 6 Diffusor mounting 11 6 Detailed installation information 12 6 1 Press current c...

Page 3: ...the intactness of the product and or could constitute a source of danger The manufacturer rejects any liability for damage which has been caused by incorrect or non intended use of the product In countries which do not belong to the European Community the national legal reference regulations as well as the standards and regulations applicable in these countries have to be observed for warranty of ...

Page 4: ...ry operating voltage the number of connected LaneLED light bars must be adjusted to the line length The maximum line length for the number of LaneLED light bars required must be calculated for the specific installation LaneLED light bars must be calculated specifically for the plant Installation only in dry weather or with the installation site cov ered For correct installation the protective meas...

Page 5: ... pliers for system cables 2x2 5 mm2 Hot air gun Circular saw Note Ensure the correct saw blade is used V2A V4A Corrosion can result if the wrong blade is used Power supply 24VDC 20 36VDC Large utility knife Recommended Device for unrolling cables Cable lug crimping pliers for press connector Screwdriver size 5 to dismount LaneLED after wrong con nection if necessary Head lamp measuring tape materi...

Page 6: ... 1181162 3 1 Consumables Heat shrink tube with glue 6 mm 2 mm Item no 010300 If appl insulation tape 2 M Scotch no 23 black Item no 152743 If appl crimp connector 1 5 2 5 hot shrinking Raychem blue Item no 019875 Solder connector 1 5 2 5 heat shrinkable NSPA transparent Item no 172745 ...

Page 7: ...NOX42 4 1 In general Note Examine the arrangement of the materials before assembly Are all the parts required for assembly availa ble Do certain parts have to be adjusted on site 4 2 Mounting Mount hand rail as shown in the image Carry out adjustments to the hand rail such as cutting or welding directly on site ...

Page 8: ...very case an adapter should be installed at each end of a LaneLED light bar The distance between two adapters on one light bar should be a maximum of 30 cm For the installation of the adapter an M5 threaded hole has to be drilled Drill D 4 2 Thread cutter M5 5 2 Fitting the system cable Loop the system cable through the handrail supports 5 3 Supply line connection Connect the connection cable and ...

Page 9: ...nnection line into the plastic profile Loop the LED light bar through the handrail sup ports introduce into the groove and click into the adapters 5 4 1 Current collector connection The connection can be placed behind or next to the LED light bar Note The current collector may not be mounted at the height of an LED click in adapter or holding adapter ...

Page 10: ... to make sure that the LED light bar illuminates Click light bar into adapter 5 5 Assembly of LED light bar variant 2 5 5 1 Current collector connection The connection can be placed behind or next to the LED light bar 5 5 2 LED light bar connection Insert current collector Carry out a functional check to make sure that the LED light bar illuminates Click light bar into adapter ...

Page 11: ...neLED INOX42 Page 11 17 Created 22 03 2017 roen Modified 11 07 2018 roen Object ID 1181162 5 6 Diffusor mounting Determine the length of the diffusor Cut the diffusor Clean the diffusor Mount the diffusor ...

Page 12: ... Observe the following steps Insert metal bracket into lower plier jaw with the contact element in the upper plier jaw Insert the system cable into the metal bracket and turn it until it lies flat in the bracket The neg ative pole white marking must be aligned to ward the front of the pliers and correspond with the and imprints on the sides of the pliers Operate the crimping pliers Insert the Lane...

Page 13: ...nd must be cut cleanly no loose wires Do not use common adhesive tape Open up the strands of the system cable along a length of 5 cm Note Use a large blade for this Cut on a hard level surface Hazard Do not damage the strand isolation when cutting Isolate every strand separately Cut 2x 5cm shrink tube to size Use watertight heat shrink tube with inner adhe sive shrink tube 6mm 2mm Item no 010300 ...

Page 14: ...nds of the same polarity to each other Open up the strands of the two system cables along a length of 5 cm Note Use a large blade for this Cut on a hard level surface Hazard Do not insure the strand isolation when cutting Shrink with hot air gun shrink temperature 110 C Compress shrink tube ends in the hot condition Hazard Do not burn your fingers ...

Page 15: ...reated 22 03 2017 roen Modified 11 07 2018 roen Object ID 1181162 Strip strands Hazard No loose wires Crimp press connector Use watertight press connector with inner adhe sive Press connector 2 5 mm2 hot shrinking Item no 019875 ...

Page 16: ...ve shrinks shrink temperature 110 C 6 4 Isolation of system cables A current collector that is installed incorrectly or in the wrong location will leave 2 small holes in the system cable that must be isolated against moisture Isolation of the holes current collector Hazard Insulation tape Item no 152743 Manufacturer s designation 3 M Scotch table no 23 black 19 mm 19 4 m ...

Page 17: ...9424 Rheineck 49 2137 105 0 39 58 497 82 11 43 6225 7191 0 41 71 886 44 44 49 2137 105 230 39 58 493 99 24 43 6225 7191 561 41 71 886 44 49 www gifas de www gifas it www gifas at www gifas ch verkauf gifas de info gifas it verkauf gifas at info gifas ch 7 2 Imprint GIFAS ELECTRIC GmbH CH 9424 Rheineck www gifas ch Technical changes and errors reserved These installation instructions are the proper...

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