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5

ITEM

   

PART 

    

DESCRIPTION

                           

 QTY.

08377 

Crankcase 

1

08378 

Oil Fill Plug with Gasket 

06479 

Crankcase cover 

1

3A 

07186 

Oil Sight Glass w/ Gasket 

1

08380 

O-Ring 

1

07109 

Oil Drain Plug 

1

5A 

06015 

O-Ring for Oil Drain Plug 

1

5B 

08092 

Plug with Gasket 

1

01010 

Screw 

4

6A 

01011-0400

 Spring Washer 

4

04739 

Bearing Cover Open 

1

05291 

Bearing Cover Closed 

1

8A 

05292 

Shim 

1-3

8B 

05293 

Shim (May not be present) 

1

8C 

05964 

Shim 

1-2

01016 

O-Ring 

2

10 

07114 

Screw with Washer 

8

11 

07459 

Radial Shaft Seal 

1

12 

05350 

Taper Roller Bearing 

2

13 

04741 

Crankshaft (P435) 

1

13 

04740 

Crankshaft (P455B) 

1

13A 

04742 

Spacer Ring 

1

14 

08091 

Fitting Key 

1

15 

08390 

Connecting Rod Assembly 

3

16 

05484 

Plunger Assy.,18mm 

 

 

(Items 16A-16H)   

3

16A 

05352 

Plunger Base        

3

ITEM

    

PART 

    

DESCRIPTION

                         

 QTY.

16B  08397     Plunger Pipe, 18mm 

3

16D  08399     Tension Screw 

3

16E  07023     O-Ring 

3

16F 

07203  Backup Ring 

3

16G  07258  Copper Washer  

3

16H  06431  Oil Scraper 

3

17 

06790  Crosshead Pin 

3

19 

05444  Oil Seal 

3

20 

05534  Seal Case 

3

21 

07266  O-Ring 

3

23 

08477  V-Sleeve, 18mm 

6

24 

07929  Pressure Ring 

3

25 

08402  Weep Return Ring 

3

26 

05574  Manifold 

1

27A 

05543  Valve Assembly (Items 27-31)  6

27 

05541  Valve Seat 

6

28 

05542  Valve Plate 

6

29 

07906  Valve Spring 

6

30 

07907  Valve Spring Retainer 

31 

07770  O-Ring 

6

32 

05544  Plug  

6

33 

05545  O-Ring  

6

34 

08484  Cap Screw  

8

36 

13434  Plug, 1/2" BSP  

1

36A 

06272  O-Ring 

1

37 

07703  Plug, 3/4" BSP  

1

 P435 & P455B REPAIR KITS

Valve Assembly Kit - # 09644

Item  Part #  Description 

Qty

27A  05543  Valve Assembly, Complete  6

33    05545  O-Ring  

6

Oil Seal Kit - #09641

Item   Part #  Description 

Qty

19 

05444  Oil Seal 

3

Plunger Packing Kit - # 09141

Item  Part  

#Description 

Qty

21 

07266  O-Ring 

3

23 

08477  V-Sleeve 

6

24 

07929  Pressure Ring 

3

P435 / P455B SPARE PARTS LIST

Summary of Contents for P435

Page 1: ...al Contents Installation Instructions page 2 Pump Specifications pages 3 6 Exploded View page 4 Parts List Kits page 5 Repair InstructionsTorque Specs pages 7 9 Trouble Shooting Chart page 10 Recommen...

Page 2: ...nation to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal...

Page 3: ...m the crank case and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oi...

Page 4: ...4 EXPLODED VIEW P435 P455B...

Page 5: ...PTION QTY 16B 08397 Plunger Pipe 18mm 3 16D 08399 Tension Screw 3 16E 07023 O Ring 3 16F 07203 Backup Ring 3 16G 07258 Copper Washer 3 16H 06431 Oil Scraper 3 17 06790 Crosshead Pin 3 19 05444 Oil Sea...

Page 6: ...ankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill an...

Page 7: ...ver between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctite...

Page 8: ...screw or through damage to front surface of plunger otherwise it is liable to fracture 11 After installation of high pressure seals 23 place seal adaptor 20 with weep seals pressure ring installed we...

Page 9: ...seal 19 using a screwdriver Examine plunger sur faces 16A and replace if necessary To re assemble first press the oil seal 19 into the crankcase Then insert connecting rods with plung ers remembering...

Page 10: ...n inlet of pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings...

Page 11: ...11 P435 P455B Dimensions in mm...

Page 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer o...

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