background image

2

INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize 
pulsation at drive elements, plumbing, con-
nections, and other system areas.  The use of 
a dampener with Giant Industries, Inc. pumps 
is optional, although recommended by Giant 
Industries, Inc. to further reduce system pulsa-
tion.  Dampeners can also reduce the severity 
of pressure spikes that occur in systems using 
a shut-off gun.  A dampener must be positioned 
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc. 
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.  
Reverse rotation may be safely achieved by fol-
lowing a few guidelines available upon request 
from Giant Industries, Inc.  Required horsepow-
er for system operation can be obtained from 

the charts on page 3.

6.  Before beginning operation of your pumping 
system, remember:  Check that the crankcase 
and seal areas have been properly lubricated 
per recommended schedules.  Do not run the 
pump dry for extended periods of time.  Cavi-
tation will result in severe damage.  Always 
remember to check that all plumbing valves are 

open and that pumped media can flow freely to 

the inlet of the pump.

Installation of the Giant Industries, Inc., 
pump is not a complicated procedure, but 
there are some basic steps common to all 
pumps.  The following information is to be 
considered as a general outline for instal-
lation.  If you have unique requirements, 
please contact Giant Industries, Inc. or your 
local distributor for assistance.

1.  The pump should be installed flat on a base 

to a maximum of a 15 degree angle of inclina-
tion to ensure optimum lubrication.

2.  The inlet to the pump should be sized for the 

flow rate of the pump with no unnecessary re

-

strictions that can cause cavitation.  Teflon tape 

should be used to seal all joints. Maximum inlet 

fluid temperature is 160

 F (71

o

 C). 

3.  The discharge plumbing from the pump 

should be properly sized to the flow rate to pre

-

vent line pressure loss to the work area.  It is es-
sential to provide a safety bypass valve between 
the pump and the work area to protect the pump 
from pressure spikes in the event of a blockage 
or the use of a shut-off gun.

1.  Prior to initial operation, add oil to the 
crankcase so that oil level is between the two 
lines on the oil dipstick.  DO NOT OVERFILL.  

Use SAE 80W-90 Industrial Gear Lube  

 

Oil (Giant’s p/n 01154)

Crankcase oil should be changed after 

the first 50 hours of operation, then at regular 

intervals of 500 hours or less depending on 
operating conditions.

2.  Pump operation must not exceed rated 
pressure, volume, or RPM.  A pressure relief 
device must be installed in the discharge of 
the system.

3.  Acids, alkalines, or abrasive fluids can

-

not be pumped unless approval in writing is 
obtained before operation from Giant Indus-
tries, Inc.

4.  Run the pump dry approximately 10 
seconds to drain the water before exposure 
to freezing temperatures.

  IMPORTANT OPERATING CONDITIONS

   

Failure to comply with any of these conditions invalidates the warranty.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is 
used carelessly and without regard to its potential hazard, it can cause serious injury. 

Summary of Contents for MP4130-3100

Page 1: ...nstallation Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Repair Instructions page 6 10 Torque Specifications page 10 Pump Mounting Selection Guide page 10...

Page 2: ...sistance 1 The pump should be installed flat on a base to a maximum of a 15 degree angle of inclina tion to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the...

Page 3: ...e on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor pulley from the same line 2 The desired pressure is acheived by...

Page 4: ...4 MP4130 3100 MP4135 3100 Exploded View...

Page 5: ...39 07271 Pressure Ring 6 40 07272 V Sleeve 9 41 07273 Support Ring 6 42 07353 Tension Spring 3 42A 06103 Tension Plug 3 42B 06736 O Ring Tension Plug 3 43 04152 Valve Casing 1 44 07280 0100 Valve Sea...

Page 6: ...shers 50A Tap the back of the mani fold with a rubber mallet to dislodge and slide it off the studs 49 6 To remove the inlet valve assembly insert a 13mm socket with extension through the rear of the...

Page 7: ...washer 50A and second nut on each stud Tighten the nuts against each other Hold the front nut with one wrench and remove the stud bolt by turning the rear nut coun terclockwise with another wrench To...

Page 8: ...ng 21 Inspect the surfaces of the crosshead plunger assembly 25 and connecting rods 24 for heavy scoring or galling due to poor lubrication Check for play at the joint between connecting rod crosshead...

Page 9: ...32 Inspect the ceramic plungers 29B and replace them if necessary Clean the ends of the ceramic and remount onto the crosshead plunger assembly Make certain that the end of the plunger which is not co...

Page 10: ...ing washer 50A and tighten the manifold stud nuts 50 to 696 inch pounds 79 Nm 37 Place the entire discharge assembly into discharge port making certain the assembly is properly seat ed Install dischar...

Page 11: ...loader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill crankcase oil with recommen...

Page 12: ...of the buyer or third party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part...

Reviews: