background image

Gfp 563TH-3 

      January 2019 

 

22 

 

22. Troubleshooting 

 

Problems 

Causes 

Solutions 

Machine does not turn on 

1.

 

No power supply 

2.

 

Main power switch is OFF 

3.

 

Circuit breaker has tripped 

4.

 

Blown main power fuse 

5.

 

Motor has failed 

1.

 

Plug in power cord 

2.

 

Place power switch to ON 

3.

 

Reset circuit breaker 

4.

 

Replace fuse on rear panel 

5.

 

Change the electric motor 

Rollers do not turn after “Run” 
button is pressed 

1.

 

Emergency switch is engaged 

2.

 

Excess roller nip pressure  

 

1.

 

Disengage emergency switch 

2.

 

Reduce  the  nip  pressure  of 
the rubber rollers 

 

Heat roller not heating 

1.

 

Heater not set 

1.

 

Switch  heater  on,  adjust 
temperature setting knob 

Poor  film  adhesion  or  cloudy 
prints 

1.

 

Nip roller pressure to low. 

2.

 

Dust on the surface of the print 

 

1.

 

Increase nip roller pressure 

2.

 

Clean  print  surface  before 
lamination 

Poor film adhesion on one side 

 

1.

 

Nip roller pressure on the two sides 
is not even 

 

 

1.

 

See “Roller gap adjustment” 

 

Lamination output is curled 

1.

 

Sheet is curled upward 

2.

 

Sheet is curled downward 

1.

 

Reduce top roll tension 

2.

 

Reduce bottom roll tension 

Film  supply  roll  gets  loose 
during operation 

1.  Not enough brake tension on supply 

roll 

1.  Increase  brake  tension  on 

supply roll 

Backing paper gets loose when 
being rolled up 

1.  Not  enough  brake  tension  on  the 

backing paper rewind roller 

1.  Increase  brake  tension  on 

backing paper rewind roller 

Wrinkles  in  film  both  on  top 
and bottom 

1.  Too much nip roller pressure 

1. Reduce nip pressure with hand 

wheel 

 
 
 

Summary of Contents for 563TH-3

Page 1: ...Gfp 563TH 3 January 2019 1 OPERATING MANUAL Gfp 563TH 3 Please read this manual carefully before operating Unpacking assembly and operating videos are available at www gfpartnersllc com...

Page 2: ...semble machine stand 11 D Attach lower supply shaft 12 E Set Machine on stand 12 F Align machine to stand 13 10 Additional installation items 13 11 Loading film 14 12 Threading Film 15 13 Operation 16...

Page 3: ...rmation could void the user s warranties and transfer all safety obligations to the user 2 Important Safety Instructions In this operating manual you will find important safety messages regarding the...

Page 4: ...l interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful in...

Page 5: ...ttempt to laminate items that exceed total recommended material thickness of the unit Do not touch the rollers when they are hot or place foreign object inside the machine Do not cut adhesive films di...

Page 6: ...r extra thick and hard materials in between the rollers Do not leave objects like tools rulers knives etc on the working panels or the side cabinets to avoid their being rolled into the machine accide...

Page 7: ...hand wheel 23 Support crossbar 4 Assembly cover 14 Control panel 24 Cross member 5 Top Supply mandrel 15 Right cabinet 25 In feed table 6 Leveling foot 16 Rewind tube 26 Pressing roller 7 Rear suppor...

Page 8: ...ch 3 Ready light indicator 8 Continuous foot pedal operation 4 Temperature display screen 9 Temperature adjustment 5 Speed adjustment Note 1 The machine does not have continuous reverse Reverse can on...

Page 9: ...eam 1 Rewind tube 1 Left side stand 1 Brake handle 1 Right side stand 1 Media support brackets 3 Swing out shaft Plate 1 Alignment brackets 2 Locking sleeves 1 Anchor bolts M8 2 Allen wrench 6mm 1 Sta...

Page 10: ...including corner supports 2 Lift crate straight up and off the skid 9B Remove packing materials 3 Remove plastic cover and accessory box 4 Raise the In feed table and lock in place 5 Remove rewind tub...

Page 11: ...cross members to stand side frame 3 Larger cross member goes in the center and takes the shorter bolts 4 Use a flat washer and lock washer Flat washer contacts the stand 1 Accessory box and manual 2 T...

Page 12: ...stand 1 Lift machine from shipping skid and onto machine stand Note Bottom Supply Shaft on stand goes to the Front of the machine Heavy Handle with care Warning when moving the machine you should hav...

Page 13: ...n machine frame with machine stand 2 Screw two 2 Anchor bolts through the stand into the bottom of machine frame on the inside of each stand leg 10 Additional Installation items 1 Check drive chains f...

Page 14: ...ll for Liner out film the web should come off the top of the roll see treading diagram in section 12 3 Swing shaft back into position and rotate locking outer sleeve to the closed position 4 Align fil...

Page 15: ...roller 5 Separate the paper liner from the film web to allow enough liner to be taped to the paper rewind tube on the top rewind shaft NOTE Slide film cutter between the paper liner and film to cut l...

Page 16: ...h to Hot and set the needed temperature 5 When the Green Ready indicator light is on the roller is up to temperature NOTE The temperature should meet the material to be laminated If too high the quali...

Page 17: ...y enough brake tension to remove wrinkles from the vinyl web before it enters the nip rollers 3 Brake tension should not prevent roll from turning Note Excessive brake tension will cause waves wrinkle...

Page 18: ...t bracket 3 Align the arrow and shaft tongue with the slot in the opposite side support bracket 4 Rotate both locking outer sleeves to the closed position on the support brackets 18 Feed tray safety l...

Page 19: ...the rewind tube and insert the rewind tube onto the support brackets 4 Plug rewind motor into power plug outlet at the rear of the side frame Operating rewind motor 1 Select Combine and the rewind sha...

Page 20: ...t cabinet covers a Check if the left and right pressure adjusting brackets 4 are loose If loose tighten brackets and then replace cabinet covers b Check if the longitudinal taper gears 9 on the two si...

Page 21: ...age Axis 2 Transverse Taper Gear 3 Pressure Adjusting Hand wheel 4 Pressure Adjusting Bracket 5 Pressure Adjusting Blocks 6 Lower rubber Roller 7 Upper rubber Roller 8 Pressure Adjusting Orientation A...

Page 22: ...ob Poor film adhesion or cloudy prints 1 Nip roller pressure to low 2 Dust on the surface of the print 1 Increase nip roller pressure 2 Clean print surface before lamination Poor film adhesion on one...

Page 23: ...ze 3 Laminating Speed 0 20 Ft min Pressure Adjustment Hand wheel Heat Method Metal alloy tube Power Supply 110 v 12 Amp Power Consumption 1320 W Net weight 502 lbs Output height 38 Dimensions 82 x 28...

Page 24: ...hazard The warranty made herein is in lieu of all other warranties expressed or implied including any warranty or merchantability or fitness for a particular purpose Gfp will not be liable for person...

Reviews: