gfm GF-16 Instruction Manual Download Page 3

 

 

GF-16 Crane System Instruction Manual 

Page: 2 

SAFETY GUIDELINES 

The  set-up  instructions  must  be  read  and  understood  before  set-up  or  operation.  The  crane  may  only  be 
assembled  in  accordance  with  the  manufacturer’s  instruction  manual.  The  manufacturer’s  technical 
specifications  and  limits  (maximum  rated  loads  of  each  version)  must  be  adhered  to  at  all  times  and  in  no 
way exceeded. 
 
The GF-16 Crane may only  be set-up or operated by trained and  experienced personnel. To assemble the 
crane at least two men are needed. To avoid misuse by untrained personnel, the crane should be dismantled 
when not in use or under supervision. 
For further information on the qualifications required for test personnel please refer to BGV 1, §33 and §34. 
 
The  crane  may  not  be  set-up  or  operated  under  the  influence  of  alcohol,  drugs  or  any  other  intoxicating 
substances. The respective protective clothing e.g. gloves, should be worn. 
 
The  manufacturer  accepts  no  liability  for  damages  or  injuries  for  incidents  or  accidents  occurring  due  to 
negligence by the crane operator or misuse of the crane or disregarding the instruction manual. 
 
Before  assembling  the  crane  ensure  that  the  ground  surface  is  stable  and  cannot  give  way.  The  ground 
surface must be stable enough to support at least 2300 kg/m2 = 5060 lbs/ sq yard. 
 
Crane operation is only allowed with solid tires. Use with pneumatic wheels is not allowed. Before and while 
using the crane the wheels should be inspected.  
 
Whether operating or moving the crane on track or on a solid ground surface it is essential that the track or 
surface is completely level, stable and free from obstructions. If necessary, level the crane with the provided 
levelling legs.  
 
When operating the crane on track, ensure that the track is level, properly laid and constructed. The correct 
underlay  must  be  used  to  ensure  that  the  track  and  underlay  are  secured  against  moving,  slipping  and 
collapse.  Ensure  that  the  underlay  provides  the  specified  support  and  stability.  Use  the  manufacturers 
mounting ramp when driving on or off track. 

Operation on curved track is strictly forbidden. 

 

Use  of  the  crane  on  insert  vehicles,  camera  cars  or  any  motorised  vehicle  is  not  allowed.

  The 

manufacturer  accepts  no  liability  for  damages  or  injuries  for  incidents  or  accidents  occurring  due  to  use  of 
the crane on insert vehicles, camera cars or any other motorised vehicles. 
 
Changing weather conditions should be taken into consideration. The crane must be taken out of operation 
before the operational wind speed reaches 25km/h (15.6mph). For this purpose see page 44. 
 
The  complete  lift  and  panning  range  of  the  GF-16  Crane  must  be  kept  clear  of  obstructions  at  all  times.  A 
safety clearance of 1m / 3' 3" must be observed on all sides of the crane during operation. Only authorised, 
trained and experienced personnel are allowed to operate the crane. In the interest of safe crane operation, 
when  operating  or  moving  the  crane,  abrupt,  sudden  movements  of  the  crane  should  be  avoided.  An 
element of risk remains by people moving in  the operational range of the crane. The crane operator has to 
be trained on that and is only allowed to operate the crane in safe range. 
 
The  crane  may  not  be  used  in  the  direct  vicinity  of  high  voltage  power  cables.  To  avoid  accidents  due  to 
misuse  in  the  vicinity  of  high  voltage  power  cables,  Safety  Guidelines  (especially  VBG  1  and  4)  as  well  as 
VDE  regulations  (especially  0105  part  100)  must  be  adhered  to.  If  the  nominal  voltage  cannot  be 
determined, a minimum clearance of 5m / 16ft must be kept at all times. Failing to do so can cause fatalities.  
 
Personnel  on  board  the  crane's  platform  must  use  safety  belts  at  all  times.  They  should  not  make  any 
sudden,  abrupt  movements  or  lean  out  over  the  side  of  the  platform.  No  loose  objects  may  be  stored  or 
placed on the crane platform.  
 
Before the counterweights are removed from the bucket, ensure that the platform is resting on the ground or 
alternatively  supported  by  an  appropriate  stable  underlay.  Gradually  remove  the  counterweights  before 
personnel  leave  the 

platform or before the remote head or camera are dismounted. It’s not allowed  to put 

extra weights on top of the counterweight bucket or any other part of the crane! 
 
For safety reasons only original accessories manufactured by GFM may be used with the crane. 

Summary of Contents for GF-16

Page 1: ...FOR CAMERA SUPPORT GF 16 Crane System Instruction Manual Valid March 2015 Grip Factory Munich GmbH F rholzener Stra e 1 85386 Eching bei M nchen Germany Tel 49 0 89 319 0 129 0 Fax 49 0 89 319 0 129...

Page 2: ...ion 6 17 Version 7 19 Version 8 21 Version 9 23 Version 10 26 Version 11 29 Version 12 32 Version 13 35 Version 14 38 Version 15 41 Remote Head Mount 43 Balancing the crane arm 44 Deloading 44 General...

Page 3: ...peration on curved track is strictly forbidden Use of the crane on insert vehicles camera cars or any motorised vehicle is not allowed The manufacturer accepts no liability for damages or injuries for...

Page 4: ...s managed by at least one experienced trained and authorised personnel from the hand grips on the counterweight bucket Operation of the crane is only allowed within the limits and guidelines mentioned...

Page 5: ...onnection Locking bolts Locking bolts 3 Connect the 4 Adjustable Stabilizing Rods between the base and the column by securing each one with a locking pin at the top and bottom of each rod Important Wh...

Page 6: ...Assembly 6 Connect extension number 1 to the middle section Slip the connection flanges into each other and secure with the provided safety pin Tip To avoid the sections jamming or getting stuck make...

Page 7: ...strum 12 Connect the lower section of the 2 part counterweight bucket to the angle adjuster located on the rear of the counterweight bucket extension Slip the connection flanges into each other and se...

Page 8: ...transport position or to secure the connections between angle adjuster and extension as well as angle adjuster and platform Mounting the angle adjuster Safety pin Securing the angle adjuster 14 Conne...

Page 9: ...the provided safety pin 15 Connect the 100cm 3 3 parallelogram rod to the first parallelogram connection and secure it with the provided safety pin 16 Connect the angle adjuster to the end of the 100...

Page 10: ...arness to both sides of the middle section and connect with the 2 cross bars Then ensure that the 4 locking bolts are inserted and tightened fully to the Pivot Section Ensure that the 4 locking pins s...

Page 11: ...ions with the Rigging Support Brackets which connect to various sections The Rigging Support Brackets are connected to the Rigging Rod Connectors Please refer to the individual versions as described o...

Page 12: ...ith the provided safety pin Note Support the second parallelogram rod with the parallelogram support on section 2 and secure with the locking pin as shown on page 10 16 Connect the angle adjuster to o...

Page 13: ...dip 23 Connect the platform to the angle adjuster and secure with the removed safety pin from the side of the angle adjuster Ensure that the platform is level Tip The angle adjuster has an integrated...

Page 14: ...dle section and secure it with the provided safety pin 16 Connect another 200cm 6 6 parallelogram rod to the first parallelogram connection and secure it with the provided safety pin Note Support the...

Page 15: ...ge 9 Attention The rigging system when taut as well as the crane arm should run in a straight line and should not bend or dip 25 Connect the platform to the angle adjuster and secure with the removed...

Page 16: ...5 Connect a 200cm 6 6 parallelogram rod to the parallelogram connection on the middle section and secure it with the provided safety pin 16 In turn connect 2 x 200cm 6 6 parallelogram rods to the firs...

Page 17: ...seen on page 9 Attention The rigging system when taut as well as the crane arm should run in a straight line and should not bend or dip 25 Connect the platform to the angle adjuster and secure with th...

Page 18: ...um to support section 3 15 Connect the 100cm 3 3 extension to extension number 3 Slip the connection flanges into each other and secure with the provided safety pin 16 Connect a 200cm 6 6 parallelogra...

Page 19: ...connectors on section 3 Ensure that the locking pins are inserted fully 26 Hand tighten the rods by turning the turnbuckles until the rods are taut then secure the turnbuckles with the locking nut as...

Page 20: ...ging harness Ensure that the locking pins are inserted fully 15 Connect 2 standard rigging rods to the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fu...

Page 21: ...igging Support Brackets to the Rigging Rod Connections on section 3 Ensure that the locking pins are inserted fully 29 Connect a Rigging Rod Connector to each of the third Rigging Rods ensuring that t...

Page 22: ...s Ensure that the locking pins are inserted fully 15 Connect 2 standard rigging rods to the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fully 16 Conn...

Page 23: ...Connect another 2 standard rigging rods to the second 2 standard rigging rods Ensure that the locking pins are inserted fully 30 Connect 2 Rigging Support Brackets to the Rigging Rod Connections on se...

Page 24: ...ing Harness Assembly is described on page 9 After reading and following the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of the rigging ha...

Page 25: ...harness Ensure that the locking pins are inserted fully 30 Connect 2 standard rigging rods to the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fully 3...

Page 26: ...ller By turning it the vertical plate on the angle adjuster can be set to a perfect right angle Correct setting of the angle adjuster enhances the crane s balance 42 Remove the support stand or rostru...

Page 27: ...he Rigging Harness Assembly is described on page 9 After reading and following the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of the rig...

Page 28: ...ted leveller By turning it the vertical plate on the angle adjuster can be set to a perfect right angle Correct setting of the angle adjuster enhances the crane s balance 31 Connect 2 turnbuckles to t...

Page 29: ...in from the side of the angle adjuster Ensure that the platform is level Tip The angle adjuster has an integrated leveller By turning it the vertical plate on the angle adjuster can be set to a perfec...

Page 30: ...Rigging Harness Assembly is described on page 9 After reading and following the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of the riggi...

Page 31: ...Connect 2 standard rigging rods to the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fully 33 Connect another 2 standard rigging rods to the first 2 s...

Page 32: ...stand or rostrum supporting the counterweight bucket section 44 Then unlock the tilt friction Before operation all locking pins locking screws etc should be inspected to ensure that all assembly sect...

Page 33: ...ollowing the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of the rigging harness Ensure that the locking pins are inserted fully 16 Connec...

Page 34: ...r enhances the crane s balance 33 Connect 2 turnbuckles to the top connection on the front side of the rigging harness Ensure that the locking pins are inserted fully 34 Connect 2 standard rigging rod...

Page 35: ...bend or dip 46 When the Rigging Rods are taut and running in a straight line insert the locking pin connecting the Rigging Rod Connectors into the Rigging Support Brackets on section 2 and 4 as shown...

Page 36: ...Rigging Harness Assembly is described on page 9 After reading and following the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of the riggin...

Page 37: ...page 10 32 Connect the Remote Bracket as described on page 43 Tip The Remote Bracket has an integrated leveller By turning it the Remote Bracket can be set to a perfect right angle Correct setting of...

Page 38: ...en taut as well as the crane arm should run in a straight line and should not bend or dip 46 When the Rigging Rods are taut and running in a straight line insert the locking pin connecting the Rigging...

Page 39: ...er 3 The Rigging Harness Assembly is described on page 9 After reading and following the instructions please proceed as follows 15 Connect 2 turnbuckles to the bottom connection on the front side of t...

Page 40: ...m rod to the 100cm 3 3 parallelogram connection and secure it with the provided safety pin 33 Support the Remote Extension parallelogram rod with the parallelogram support located on the Remote Extens...

Page 41: ...100cm 3 3 section Ensure that the locking pins are inserted fully 49 Hand tighten the rods by turning the turnbuckles until the rods are taut then secure the turnbuckles with the locking nut as seen...

Page 42: ...m 6 6 extension number 4 to extension number 3 Slip the connection flanges into each other and secure with the provided safety pin The Rigging Harness Assembly is described on page 9 After reading and...

Page 43: ...emote Extension parallelogram rod to the last 200cm 6 6 parallelogram connection and secure it with the provided safety pin 33 Support the Remote Extension parallelogram rod with the parallelogram sup...

Page 44: ...urnbuckles with the locking nut as seen on page 9 Attention The rigging system when taut as well as the crane arm should run in a straight line and should not bend or dip 50 When the Rigging Rods are...

Page 45: ...parallelogram at the weight bucket Do not forget to lock the sliding weight in position before tilting the arm The counterweight bucket door must be locked when operating the crane Deloading Attention...

Page 46: ...e sure that the 4 Adjustable Stabilizing Rods can move freely and that they are not restricted in travel The Rod Locking Pin found in the middle of each rod must be removed when adjusting the height a...

Page 47: ...cription Weight kg Weight lbs Dolly Base 186 kg 410 lbs Levelling leg set 4 pcs 28 kg 61 lbs Track wheel set 4 pcs 24 kg 53 lbs Base Dolly push bar 6 kg 13 lbs Complete Dolly weight 244 kg 536 lbs Adj...

Page 48: ...ty Description Weight kg Weight lbs 1 Seat arm combined 10cm 4 AL 2210 0 75 kg 1 65 lbs 1 Seat arm combined 20cm 8 AL 2220 1 15 kg 2 53 lbs 1 Seat arm combined 30cm 12 AL 2230 1 60 kg 3 52 lbs 1 Seat...

Page 49: ...GF 16 Crane The above photos show the practical transport solution for the GF 16 Crane System The GFM trolleys fits the complete system with dolly and column as an extra unit Attention After loading...

Page 50: ...leaning it with WD40 Dismantling the column The column should be dismantled as per the following steps 1 Remove the adjustable stabilizing rods and in turn remove the column see page 4 2 Remove the ro...

Page 51: ...he components against each other If there is more than 2mm of play the spindle drive or the spindle nut must be replaced otherwise further use is not allowed Attention Danger of crushing while tilting...

Page 52: ...overnment safety organization Recognized regulations and generally recognized technical rules and accepted technical codes of practice e g DIN norms VDE regulations technical rules of other European U...

Page 53: ...tification plate complies with the machine guidelines 2006 42 EG Safety Type Tested by T V S D Industrie Service GmbH Westendstr 199 80686 M nchen Deutschland Safety Type Test report no EG MRL 065 Cer...

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