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GESTRA SPECTORcontrol II, Original Installation Instructions

The GESTRA SPECTORcontrol II user manual, the Original Installation & Operating Manual, is available for free download. This comprehensive manual provides detailed instructions for installation and operation of the product. To access the manual, visit manualshive.com and enhance your GESTRA SPECTORcontrol II experience with ease.

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Contents

Page

Important notes

About this user manual ...........................................................................................................................4

Additional documents ..............................................................................................................................4

Usage for the intended purpose ...............................................................................................................4

Terms and definitions ..............................................................................................................................4

Function ..................................................................................................................................................7

Safety note ..............................................................................................................................................8

Directives and Standards

LV (Low Voltage) Directive and EMC (Electromagnetic Compatibility) ........................................................9

ATEX (Atmosphère Explosible) .................................................................................................................9

UL/cUL (CSA) Approval  ...........................................................................................................................9

Note on the Declaration of Conformity / Manufacturer's Declaration   ...................................................9

In control cabinet: Installing SPECTOR

control

Dimensions Spector

control

 ....................................................................................................................10

Installation in control cabinet .................................................................................................................11

In control cabinet: Connecting SPECTOR

control

Wiring diagram for Spector

control

 .........................................................................................................12

Key .......................................................................................................................................................12

Connecting the power supply ................................................................................................................13

Connecting the power supply for Spector

control

 ....................................................................................13

WAGO-I/O system 750  power supply ....................................................................................................14

Connecting the COM1 interface for burner control Modbus  ...................................................................14

CAN interface  .......................................................................................................................................15

Connecting the Ethernet   ......................................................................................................................16

Connecting the Profibus (optional) .........................................................................................................16

Factory setting

Spector

control

 .......................................................................................................................................17

Commissioning procedure 

Applying supply voltage.........................................................................................................................17

Summary of Contents for SPECTORcontrol II

Page 1: ...1 E N English Control Display Operating Panel SPECTORcontrol II Original Installation Instructions 819410 01 ...

Page 2: ... s Declaration 9 In control cabinet Installing SPECTORcontrol Dimensions Spectorcontrol 10 Installation in control cabinet 11 In control cabinet Connecting SPECTORcontrol Wiring diagram for Spectorcontrol 12 Key 12 Connecting the power supply 13 Connecting the power supply for Spectorcontrol 13 WAGO I O system 750 power supply 14 Connecting the COM1 interface for burner control Modbus 14 CAN inter...

Page 3: ...pages 18 Operating SPECTORcontrol Buttons and their description 19 Menu structure 20 System Malfunctions Indication diagnosis and remedy 24 Further Notes Action against high frequency interference 25 Decommissioning replacing the SPECTORcontrol 25 Disposal 25 ...

Page 4: ...unt of steam and feedwater are measured and their difference is used to determine an appropriate weighing factor This factor evaluates the influ ence of the difference steam flowrate feedwater flowrate on the level reading Creep flow Very low flowrates due to creep flow do not affect flowrate measurements Creep flow is caused by thermal convection and occurs even if the valve is completely closed ...

Page 5: ...blowdown the intermittent blowdown valve must be opened abruptly The resulting suction effect occurs only at the moment when the valve is being opened the opening time should therefore not exceed 3 seconds Longer blowdown periods will merely waste boiler water The timed pulse interval control of the intermittent blowdown valve optimises sludge removal while minimising loss of boiler water The inte...

Page 6: ... pressure is reached use a calibrated conductivity meter to measure the conductivity of the boiler water and compare the reading with the indicated conductivity value If the reading differs from the indicated conductivity change the TK setting until they tally TK Norm Since conductivity is not a linear function of temperature over a larger temperature range various conditioning agents and differen...

Page 7: ... the IO terminal is dictated by the selected arrangement and cannot be changed After a restart the equip ment is in the initializing phase for approx 10 seconds Then it shows up to the minute readings of the associated CAN bus devices The system can process digital signals and analog values and allows you to establish alarm and switching limits for them These signals can be assigned directly to th...

Page 8: ...t tested and approved by GESTRA Important notes Safety note The equipment must only be installed and commissioned by qualified and competent staff Retrofitting and maintenance work must only be performed by qualified staff who through adequate training have achieved a recognised level of competence The Equipment Description EP 370 SPECTORcontrol is part of this user manual This Description among o...

Page 9: ... Conformity Manufacturer s Declaration For details on the conformity of our equipment according to the European Directives see our Declaration of Conformity or our Declaration of Manufacturer The current Declaration of Conformity Declaration of Manufacturer are available in the Internet under www gestra de Documents or can be requested from us The equipment complies with the requirements of the fo...

Page 10: ...10 In control cabinet Installing SPECTORcontrol Dimensions Spectorcontrol Fig 1 Front panel 345 260 Fig 2 Rear panel Fixing frame ...

Page 11: ... Install the SPECTORcontrol as follows n Unscrew the fixing nuts and remove the fixing frame n Insert the supplied seal into the front panel slot n Push the SPECTORcontrol equipment from the front into the front panel cut out n Push the fixing frame back onto the stud bolts To secure the equipment in place use the four fixing nuts Make sure the nuts are tightened evenly from the rear until the fro...

Page 12: ...uld fit together without a gap n Avoid tightening torques of greater than 0 5 Nm as this could otherwise damage the device n The thickness of the front panel must not exceed 5 mm In control cabinet Connecting SPECTORcontrol Wiring diagram for Spectorcontrol 1 Functional earth terminal 2 Power supply 3 COM1 4 CAN 5 4x USB Key 6 Network adapter 1 Maintenance Service 7 Network adapter 2 Ethernet Ethe...

Page 13: ...ons the wires should be fixed together near by the connector The plug connector socket connector with screw terminals for the power supply connection is supplied with the equipment WAGO 1757022 In control cabinet Connecting SPECTORcontrol Connecting the power supply SPECTORcontrol all CANopen devices and the WAGO IO terminal block are supplied with 24 V DC 5 A 5 A is the sum current of all CAN bus...

Page 14: ...nth module 750 513 of the node In this case an error message will inform you about this when you are setting the parameters for the module For more information go to the download centre of www wago com and then download the PDF file Design Notes WAGO I O System 750 and other relevant technical documents and tools Connecting the COM1 interface for burner control Modbus 3 PIN no Signal 1 2 RXD 3 TXD...

Page 15: ... 2 x 2 x 0 5 335 m 2 x 2 x 0 75 Other lengths available on request Note The design and preparation of the data cable is an important factor for the electromag netic compatibility EMC of SPECTORcontrol Wiring should therefore be carried out with special care n Wire equipment in series Star type wiring is not permitted n Data cable s must be laid separately from high voltage cables n Link screen of ...

Page 16: ...ansfer speed is limited by the cable quality defined in EIA TIA 568 TSB 36 Cable lengths up to 100 m are possible Two diagnosis LEDs are available Orange LINK connection to HUB or to another device Green ACT sending or receiving Attention n For the connection use screened multi core data cable n Data cable s connected to other equipment must be laid separately from high voltage cables n Connect th...

Page 17: ...ed on the CompactFlash card When SPECTORcontrol is operating data of the CompactFlash card too will be stored in the directory Data The equipment features the following default settings n Date Time Current date and time Daylight saving time DST de activated n Startup page Startup page1 1 4 freely definable n Language English n IP address 1 Ether 1 192 168 0 99 n IP address 2 Ether 2 can be freely ...

Page 18: ...18 Commissioning procedure Startup pages ...

Page 19: ...t If the alarm has stopped but has not been reset the button remains highlighted To sort the list entries press the yellow title bar To view the signal name shown at the bottom press one of the lines Back Press this button to leave or close this page Delete Press this button to delete signals lists etc You will receive a confirma tion message on which you need to press OK Save Press this button to...

Page 20: ...Alarm 1 1024 First value message 1 8 For configuration go to Digital Inputs Alarm Help For viewing external alarm text Remains stored Alarm Info For viewing the triggering signal Alarm Help For viewing the alarm text Alarm History Alarm Info For viewing the triggering signal Alarm Confirmation Alarm Filter Alarm Setup For acoustic and optical alarm settings and accessing the alarm window Datalog 1...

Page 21: ...burner is started up in time increments Timer 1 5 Week timer Maintenance 1 5 Run time Switching cycles Controller 1 12 Continuous controller Continuous pump controller 3 position stepping controller 2 position controller for valve 2 position controller for pumps Intermittent boiler blowdown 3 element continuous controller 3 element stepping controller Dosage controller External MIN setpoint min pu...

Page 22: ...ing analog outputs 1 20 20 Controller CAN input Establishing digital inputs 1 40 Alarm On Off First value message Establishing digital outputs 1 40 Controller Limiter Timer Switch 1 10 Internal external switch button function also via Modbus TCP Profibus e g burner ON Setpoint 1 10 Internal external setpoint also via Modbus TCP Profibus e g burner setpoint continued continued ...

Page 23: ...l dynamic overview and repre sentation of terminals Equipment configuration saving all settings German English French Unique equipment IP Equipment IDs type version Modbus TCP Profibus Data sheets OPC Profibus Modbus PLC Run Stop Reset Password Info Visu OS Info Landis Staefa Lamtec Two burners possible Help with content navigation links PWL 4 Setup burner Fuel operating mode Setpoint stand by ope...

Page 24: ...onfiguration not plausible Always set the correct number of the established IO terminals No connection of Wago IO terminal Is the node ID baud rate setting correct 250kB ID 126 Have you connected the final terminal Have you observed the internal power consumption Warning alarm Controller xxx in manual operation mode The controller is now in manual operation mode Warning message Display dirty The I...

Page 25: ...nce to sources of interference n Check the connection of the screen to the central earthing point CEP in the control cabinet n HF interference suppression of bus line by means of hinged shell ferrite rings Further Notes If faults occur that are not listed above or cannot be corrected please contact our service centre or authorized agency in your country n Cut off supply voltage n Detach all connec...

Page 26: ...26 For your Notes ...

Page 27: ...27 For your Notes ...

Page 28: ...8930 02 GESTRA AG Bremen Printed in Germany GESTRA AG Münchener Straße 77 28215 Bremen Germany Telefon 49 421 3503 0 Telefax 49 421 3503 393 E mail info de gestra com Web www gestra de Agencies all over the world www gestra de ...

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