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11

Operational Hints for Ordinary Tools

Do  not  apply  excessive  pressure  on  the  tool.  ULTRAMAX  DF  and  SF  polish

best  when  only  a  small  amount  of  pressure  is  applied.  The  more  pressure

applied to the work surface, the less cutting power.

Do  not  use  highly  viscous  lubricants  when  polishing  –  they  reduce  ultrasonic

vibration and cutting power. Use Gesswein Stoning and Lubricating Oil for best

results.

A high-pitched noise indicates a loose connection or bent tool.

Color Coding for Ordinary Tools

All Gesswein ultrasonic tools except abrasive stones are color-coded as indicated

in the chart below.

Color

Grit

Micron

Red

200

68

Black

320

40

Blue

500

35

White

600

28

Green

1000

15

10

Use  a  Clamp  Tool  Holder  for  finishing

stones,  resin-bonded  diamond  stones,

ceramic stones and laps.

Fasten Clamp Tool Holders directly to the

UF-9700  handpiece.  Use  10mm  spanner

wrenches to tighten holders securely. Use

only  6mm  Clamp  Tool  Holders.  Do  not

use 4mm holders – they will damage the

UF-9700 handpiece.

Firmly secure the stone or lap in the Clamp

Tool  Holder  with  a  2.5mm  Allen  wrench.  If

the tool thickness or diameter is undersized,

do not compensate by overtightening. Use a

metal shim as illustrated.

Note:  To  obtain  the  best  reciprocation  frequencies,
threaded and clamp tools and tool holders must be
securely  fastened.  Loose  connections  will  cause
reduced  power  output.  To  ensure  maximum  tool 
efficiency,  all  male  and  female  tool  threads  and  all
tool shoulders and interfaces must be kept clean and
true (see Operational Precautions section).

2.5mm Allen Wrench

Metal Shim

Clamp Tool Holder

Stone or Lap

6.3 Ultrasonic Tool Usage

A  wide  range  of  threaded  and  clamp-type  tools  and  tool  holders  is  supplied  with

each ULTRAMAX unit. Additional tools and tool holders are available separately.

Ordinary Tools

Ordinary tools include all Gesswein ultrasonic tools except those used in Clamp

Tool Holders. Gesswein ordinary factory premounted tools are made to match

the resonant frequency of ULTRAMAX DF and SF. The manufacturer does not

accept any liability for other manufacturers’ tools.

When using Ordinary Tools, depress the “ORDINARY TOOL” selector switch on

the  front  panel  of  the  ULTRAMAX  DF  and  SF.  Selecting  “ORDINARY  TOOL”

provides maximum cutting power.

Summary of Contents for Ultramax DF

Page 1: ...Instruction Manual for Models DF and SF 466 2...

Page 2: ...aces can be polished to a mirror finish using all grades of finishing stones sintered resin and plated diamond tools files and ceramic stones as well as metallic and nonmetallic lapping tools with dia...

Page 3: ...ordinary tools and clamp tools 6 Steady power and tool amplitude settings 7 Increased torque for all Gesswein Power Hand 2X 30V DC mechanical handpieces 8 Instant rotary handpiece reversing switch for...

Page 4: ...edback system Ultrasonic Power Output 45W maximum 45W maximum Power Hand 2X Output 0 30V DC N A Output Adjustment power and stroke Continuously variable Continuously variable Power Source 115V 1 Ph 50...

Page 5: ...2L 320 Flat Ceramic Stone Tool 0 8T x 4W x 40L 600 Flat Ceramic Stone Tool 0 8T x 4W x 40L 800 Flat Ceramic Stone Tool 1T x 6W x 40L 600 Flat Ceramic Stone Tool 1T x 6W x 40L 800 Round Ceramic Stone T...

Page 6: ...30V DC Output Socket for Power Hand 2X handpiece 7 Output Socket for UF 9700 ultrasonic handpiece 8 Output Power Control Touch Pads 9 Power Hand 2X Selector Switches Forward Rotation Reverse Rotation...

Page 7: ...Socket for optional foot rheostat switch 6 Output Socket for UF 9700 ultrasonic handpiece 7 Output Power Control Touch Pads 8 Ultrasonic Selector Switches Ordinary Tool Clamp Tool 9 Ultrasonic Functi...

Page 8: ...l Holders can be used with a 6 4mm Tool Adapter Note Use only 6mm Clamp Tool Holders with the UF 9700 handpiece Do not twist or bend the UF 9700 cord sharply 1 UF 9700 Ultrasonic Handpiece 2 UF 9700 C...

Page 9: ...l handpieces according to the speed setting selected Since ULTRAMAX DF is specifically designed to function with Power Hand 2X 30V DC handpieces it cannot be used with Power Hand 20V DC handpieces or...

Page 10: ...ctions will cause reduced power output To ensure maximum tool efficiency all male and female tool threads and all tool shoulders and interfaces must be kept clean and true see Operational Precautions...

Page 11: ...scous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results A high pitched noise indicates a loose connection or bent t...

Page 12: ...rk surface the less cutting power Do not use highly viscous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results If an...

Page 13: ...hts up Providing all equipment has been connected as directed your UF 9700 handpiece should now be operational Note For suggestions on output power selections see Ultrasonic Tool section F To control...

Page 14: ...ction or to run in the reverse direction D Use the Output Power Control Touch Pads on the front panel of your ULTRAMAX DF to change handpiece speed Note It is recommended that power be reduced to the...

Page 15: ...nes and diamond tools over 320 grit Stroke Up to 20 microns Middle finishing using hard wood laps resin bonded dia mond stones ceramic stones and abrasive stones Stroke Up to 10 microns Super finishin...

Page 16: ...easy replacement with a Phillips screwdriver ULTRAMAX DF 2A in 115V model 1 5A in 230V model ULTRAMAX SF 1 5A in 115V model 1A in 230V model G Small and Beveled Protector Sleeves DF SF Small protects...

Page 17: ...cause burning Do not use highly viscous lubricants Use Gesswein Stoning and Lubricating Oil Do not allow lubricants to enter the UF 9700 handpiece as can occur when the handpiece is held with the too...

Page 18: ...Decreased Tool or 6 4mm Tool Adapter has vibration during become unfastened Fasten securely operation and or Stone or tool broken Replace tool and reset On Off and Reset Switch zero vibration Custom t...

Page 19: ...equent failures or damages Power packs and handpieces that have been tampered with or dismantled in any way 11 Warranty Gesswein guarantees your ULTRAMAX DF SF will be free of defects in materi al and...

Page 20: ......

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