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18

10.

Troubleshooting Chart

IMPORTANT:

ULTRAMAX DF/SF power packs and UF-9700 ultrasonic handpiece

are sealed units. To protect your warranty, do not dismantle.

Problem

Possible Cause

..............................

Remedy

No vibration

• Loose connection of plugs..........................Check
• Switches not in correct position..................Check

Low vibration

• Power output setting in MIN position ........Increase power output
• Tool or 6/4mm Tool Adapter

is insufficiently secured ..............................Fasten securely

• Tool is too short or too long........................Adjust tool length*
• Too much pressure applied to tool ............Reduce pressure

Decreased 

• Tool or 6/4mm Tool Adapter has

vibration during

become unfastened ....................................Fasten securely

operation and/or

• Stone or tool broken ..................................Replace tool and reset On/Off

......................................................................

and Reset Switch

zero vibration

• Custom tool is causing circuit overload ....Replace tool and reset On/Off

......................................................................

and Reset Switch

Abnormal noise 

• Loose joint or bent tool ..............................Fasten securely or replace

from tool

......................................................................

or straighten tool

Abrasive stone 

• “CLAMP TOOL” mode not being used ......Check

breaks or wood 

• Thickness of abrasive stone not correct ....Replace tool**

lap begins to burn

• Power output setting is too high ................Reduce power output
• Too much pressure applied on tool ..........Use less pressure on the tool

*See chart in 6.3.

3

2.

Features

1. Increased maximum output power of 45W

2. Broader operating frequency range of 20.0-30.0kHz

3. Greater tool amplitude range of 4-40 microns

4. Regulated power feedback for automatic output power reduction

5. Tool control touch pads for ordinary tools and clamp tools

6. Steady power and tool amplitude settings

7. Increased  torque for  all  Gesswein Power  Hand 2X 30V  DC mechanical 

handpieces*

8. Instant rotary handpiece  reversing  switch  for  improved handling on edges,

corners and radius surfaces*

9. Electronic feedback  circuitry  for  maintaining  speed of rotary handpiece  with

increased pressure on the work surface*

10. Motor overload protection for all Power hand 2X handpiece armatures*

*ULTRAMAX DF only.

Summary of Contents for Ultramax DF

Page 1: ...Instruction Manual for Models DF and SF 466 2...

Page 2: ...aces can be polished to a mirror finish using all grades of finishing stones sintered resin and plated diamond tools files and ceramic stones as well as metallic and nonmetallic lapping tools with dia...

Page 3: ...ordinary tools and clamp tools 6 Steady power and tool amplitude settings 7 Increased torque for all Gesswein Power Hand 2X 30V DC mechanical handpieces 8 Instant rotary handpiece reversing switch for...

Page 4: ...edback system Ultrasonic Power Output 45W maximum 45W maximum Power Hand 2X Output 0 30V DC N A Output Adjustment power and stroke Continuously variable Continuously variable Power Source 115V 1 Ph 50...

Page 5: ...2L 320 Flat Ceramic Stone Tool 0 8T x 4W x 40L 600 Flat Ceramic Stone Tool 0 8T x 4W x 40L 800 Flat Ceramic Stone Tool 1T x 6W x 40L 600 Flat Ceramic Stone Tool 1T x 6W x 40L 800 Round Ceramic Stone T...

Page 6: ...30V DC Output Socket for Power Hand 2X handpiece 7 Output Socket for UF 9700 ultrasonic handpiece 8 Output Power Control Touch Pads 9 Power Hand 2X Selector Switches Forward Rotation Reverse Rotation...

Page 7: ...Socket for optional foot rheostat switch 6 Output Socket for UF 9700 ultrasonic handpiece 7 Output Power Control Touch Pads 8 Ultrasonic Selector Switches Ordinary Tool Clamp Tool 9 Ultrasonic Functi...

Page 8: ...l Holders can be used with a 6 4mm Tool Adapter Note Use only 6mm Clamp Tool Holders with the UF 9700 handpiece Do not twist or bend the UF 9700 cord sharply 1 UF 9700 Ultrasonic Handpiece 2 UF 9700 C...

Page 9: ...l handpieces according to the speed setting selected Since ULTRAMAX DF is specifically designed to function with Power Hand 2X 30V DC handpieces it cannot be used with Power Hand 20V DC handpieces or...

Page 10: ...ctions will cause reduced power output To ensure maximum tool efficiency all male and female tool threads and all tool shoulders and interfaces must be kept clean and true see Operational Precautions...

Page 11: ...scous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results A high pitched noise indicates a loose connection or bent t...

Page 12: ...rk surface the less cutting power Do not use highly viscous lubricants when polishing they reduce ultrasonic vibration and cutting power Use Gesswein Stoning and Lubricating Oil for best results If an...

Page 13: ...hts up Providing all equipment has been connected as directed your UF 9700 handpiece should now be operational Note For suggestions on output power selections see Ultrasonic Tool section F To control...

Page 14: ...ction or to run in the reverse direction D Use the Output Power Control Touch Pads on the front panel of your ULTRAMAX DF to change handpiece speed Note It is recommended that power be reduced to the...

Page 15: ...nes and diamond tools over 320 grit Stroke Up to 20 microns Middle finishing using hard wood laps resin bonded dia mond stones ceramic stones and abrasive stones Stroke Up to 10 microns Super finishin...

Page 16: ...easy replacement with a Phillips screwdriver ULTRAMAX DF 2A in 115V model 1 5A in 230V model ULTRAMAX SF 1 5A in 115V model 1A in 230V model G Small and Beveled Protector Sleeves DF SF Small protects...

Page 17: ...cause burning Do not use highly viscous lubricants Use Gesswein Stoning and Lubricating Oil Do not allow lubricants to enter the UF 9700 handpiece as can occur when the handpiece is held with the too...

Page 18: ...Decreased Tool or 6 4mm Tool Adapter has vibration during become unfastened Fasten securely operation and or Stone or tool broken Replace tool and reset On Off and Reset Switch zero vibration Custom t...

Page 19: ...equent failures or damages Power packs and handpieces that have been tampered with or dismantled in any way 11 Warranty Gesswein guarantees your ULTRAMAX DF SF will be free of defects in materi al and...

Page 20: ......

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