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Gerima SMA 50?E1, Operating Manual

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Gerima SMA 50?E1 Operating Manual Download Page 38

 

38

 

                                           

V.02

 

.22.03.10.ENG

 

Consumables

 

Overview

 

and

 

order

 

numbers

 

 

 

Indexable

 

cutting

 

inserts

 

 

 

RL8

‐

B00

‐

A1.1

 

B

 

00

 

RL8

‐

B02

‐

A1.1

 

B

 

02

 

B

 

05

 

RL8

‐

B05

‐

A1.1

 

Name

 

of

 

part

 

Coating

 

RM2

‐

B00

‐

A1.1

 

B

 

00

 

RM2

‐

B02

‐

A1.1

 

B

 

02

 

RM2

‐

B05

‐

A1.1

 

B

 

05

 

RM3

‐

B00

‐

A1.1

 

B

 

00

 

RM3

‐

B02

‐

A1.1

 

B

 

02

 

RM3

‐

B05

‐

A1.1

 

B

 

05

 

 

 

 

 

RK4

‐

B00

‐

A1.1

 

B

 

00

 

RK4

‐

B02

‐

A1.1

 

B

 

02

 

RK4

‐

B05

‐

A1.1

 

B

 

05

 

 

 

RL6

‐

B00

‐

A1.1

 

B

 

00

 

RL6

‐

B02

‐

A1.1

 

B

 

02

 

RL6

‐

B05

‐

A1.1

 

B

 

05

 

Radius

‐

plate

 

RM

 

2

 

Radius

‐

plate

 

RM

 

3

 

Radius

‐

plate

 

RK

 

4

 

Radius

‐

plate

 

RL

 

6

 

Radius

‐

plate

 

RL

 

8

 

  

Alumin

‐

ium

 

Copper

 

Brass

 

 

 

Steel

 

up

 

to

 

600

 

N/mm²

 

Steel

 

up

 

to

 

900

 

N/mm²

 

Stainless

 

steel

 

Order

 

number

 

x

 

 

 

 

0101.404.09

‐

00007

 

 

x

 

 

x

 

0101.404.09

‐

00008

 

 

 

x

 

 

0101.404.09

‐

00009

 

Material

 

strength

 

x

 

 

 

 

0101.404.09

‐

00010

 

 

x

 

 

x

 

0101.404.09

‐

00011

 

 

 

x

 

 

0101.404.09

‐

00012

 

 

 

 

 

 

x

 

 

 

 

0101.404.09

‐

00013

 

 

x

 

 

x

 

0101.404.09

‐

00014

 

 

 

x

 

 

0101.404.09

‐

00015

 

 

 

 

 

 

x

 

 

 

 

0101.404.09

‐

00016

 

 

x

 

 

x

 

0101.404.09

‐

00017

 

 

 

x

 

 

0101.404.09

‐

00018

 

 

 

 

 

 

x

 

 

 

 

0101.404.09

‐

00019

 

 

x

 

 

x

 

0101.404.09

‐

00020

 

 

 

x

 

 

0101.404.09

‐

00021

 

Summary of Contents for SMA 50?E1

Page 1: ...1 V 02 22 03 10 ENG Operating Manual SMA 50 E12 GERIMA SMA 50 E12...

Page 2: ...ntification number available The machine identification number is printed on the machine s rating plate The machine identification number is also en graved on the gear flange 1 Operating issues If you...

Page 3: ...the indexable inserts 5 General safety information 6 Specific safety instructions 7 Functional components 8 Intended use 8 Technical data 9 Power on time 11 Adjusting the bevel height 12 Indexable cu...

Page 4: ...he height of the machine s guide plate The height setting can be read from the fixed main scale and the vernier collar 1 Release clamping screw 2 Rotate the guide plate until the required bevel height...

Page 5: ...5 V 02 22 03 10 ENG 1 Changing the guide bearing and the indexable cutting inserts Lock spindle Quick reference guide 4 2 3 6 5...

Page 6: ...ation The machine must only be connected to an elec trical power source with a voltage equal to that specified for the machine Electrocution hazard Always disconnect the machine from the power supply...

Page 7: ...vicing and testing must only be carried out by appropriately qualified technicians Always use genuine GERIMA spare parts and accessories Warning Risk of injury from hot metal chips Hot chips are eject...

Page 8: ...head with DL guide bearing 9 Height clamping screw 10 Vernier scale on collar 11 Main scale Intended use The GERIMA SMA 50 E is a hand held electrically powered milling machine intended for machining...

Page 9: ...allest contour radius bevel dependent Smallest bore diameter bevel dependent Edge radius Do not overload see page 11 SMA 50 E22 SMA 50 E12 230 V 110 120 V 50 60 Hz 50 60 Hz 2 200 W 1 800 W 2 400 7 500...

Page 10: ...machine and to avoid operator fatigue it is very important to observe the maximum power on periods especially when machining wide bevels or high strength materials Noise emissions Vibrations Noise em...

Page 11: ...e to penetrate the ma terial Such conditions can lead to large machine vibra tions or even machine breakdown if the arma ture in the motor is bent to such an extent that The power on time is always ex...

Page 12: ...ale and the vernier collar Release clamping screw Rotate the guide plate unit until the required bevel height has been set as shown by the fixed main scale in combination with the vernier scale on the...

Page 13: ...millimetres and inches Scale range for DL 0 12 mm and 0 3 8 inch Small guide bearing DS If the small guide bearing has been fitted please use the fixed main scale S Skala S to determine the bevel heig...

Page 14: ...ng bevels at a variety of an gles Our universal B02 coating is a useful general purpose coating that can cope with all the above materials We also offer inserts with special coatings for ma chining ot...

Page 15: ...ent As the inserts are each approximately 11 mm long each insert can be indexed four times while fas tened via the lower locating hole and a fur ther four times while fastened via the middle lo cating...

Page 16: ...ad and cutting inserts fastened via locating hole 2 This configuration can be used to mill bevels with widths of up to 5 0 mm eight fold indexing of insert possible or for milling bevels with widths o...

Page 17: ...as non ferrous metals such as aluminium copper and brass Indexable cutting inserts for radius milling Material strength Type RM Plastic Aluminium and aluminium alloys up to 250 N mm Steel up to 600 N...

Page 18: ...s fastened via locating hole 1 can be rotated and flipped a total of four times When performing radius milling work it is essen tial that the correct guide bearing is attached to the milling head Radi...

Page 19: ...M indexable cutting inserts en ables the inserts to be indexed a total of eight times if the bevel widths being machined are 5 mm or indexed four times if the bevel widths are 5 mm or Radius 3 0 mm Th...

Page 20: ...ateral position of the radius on the workpiece end face is determined by the guide bearing fitted and cannot be altered Guide plate set too low Radius incomplete Guide plate set too high Radius cuts i...

Page 21: ...angles to one another If the edge of the workpiece to be machined was created by cutting a larger plate with a plasma cutter the upper and end faces of the workpiece may be out of rectangular alignme...

Page 22: ...machine may switch off if subjected to electromagnetic interference over an extended period Once the interference has died down the machine can be used again Working with the bevelling machine Push t...

Page 23: ...ing and welding tables with a wide range of quick release and special purpose clamps we also can supply magnetic and vacuum clamping systems for rapid simple and professional fastening of your workpie...

Page 24: ...d milling head Burn hazard Wear protective gloves when changing the milling head Maintenance plan Blunt tools can cause damage Blunt cutting tools can overload the machine Inspect cutting tools regula...

Page 25: ...dings it is impor tant that no foreign matter e g chippings enter the motor compartment Clean the motor com partment regularly by blowing compressed air through it Front Back Service procedure 3 Repla...

Page 26: ...ad To make it easier to lift the milling head off the drive shaft proceed as follows After having loos ened the milling head retaining bolt temporarily replace the guide bearing back onto the milling...

Page 27: ...7 V 02 22 03 10 ENG Changing the guide bearing 1 Hex key 5 mm 2 Guide bearing 3 Milling head 4 Torx key 5 Locking screws 6 Indexable cutting inserts Changing the guide bearing Lock spindle 1 2 3 4 5 6...

Page 28: ...ed are 5 mm or indexed four times if the bevel widths are 5 mm Or Radius 2 0 mm The same DL guide bearing is used with the eight fold indexable RM 2 radius milling inserts 45 bevel small guide bearing...

Page 29: ...radius milling inserts Radius 4 mm RP 4 alignment plate Fitting instructions First attach the alignment plates to the milling head by screwing them into locating hole 2 so that they alignment plates...

Page 30: ...uctions The alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the millin...

Page 31: ...he alignment disc is used to centre the fitting bolt and for the exact positioning of the radius milling inserts Start by mounting the DL guide bearing with the alignment disc onto the milling head Th...

Page 32: ...th a M14x1 threaded mount are compatible with the new push on connection system In order to adjust the height correctly and to be able to use the scale when the adapter is fitted the 20 mm spacer ring...

Page 33: ...ightening the screws 4 Once the adapter has been fitted place the milling head with the M14x1 threaded mount into position and tighten using the two hook spanners Insert the required guide bearing thr...

Page 34: ...ces the guide bearing has to be fitted when the machine is used to mill a bevel on a straight workpiece that will leave only a small base or no base on the end face see page 12 When the guide stop is...

Page 35: ...B single Grinding adapter B GAB 2 0 with grinding quill 40 mm with 1 x sleeve mounting drum BB 45 40 with 1 x abrasive sleeve AB 45 40 ZK40 6 Grinding head B double We can also supply the grinding ada...

Page 36: ...s 1 Grinding adapter GAD 1 0 comprising grinding adapter D GAD locking bolt S1 2 Diamond crown DC DC 0 28 DC 0 60 DC 30 46 DC 45 60 DC 60 60 DC 45 R3 3 Diamond grinding head Possible configurations co...

Page 37: ...900 N mm Stainless steel Order number x 0101 404 09 00001 x x 0101 404 09 00002 x 0101 404 09 00003 Material strength Name of part Coating T B00 A1 1 B 00 T B02 A1 1 B 02 T B05 A1 1 B 05 Type T T T Al...

Page 38: ...B02 A1 1 B 02 RL6 B05 A1 1 B 05 Radius plate RM 2 Radius plate RM 3 Radius plate RK 4 Radius plate RL 6 Radius plate RL 8 Alumin ium Copper Brass Steel up to 600 N mm Steel up to 900 N mm Stainless st...

Page 39: ...2 1 7 0101 143 09 00006 Guide plate seat 40 E02 50 E02 1 8 0101 143 09 00007 Drive shaft lower section 40 E02 50 E02 1 9 0101 153 09 00011 Drive shaft Connector 50 E02 1 10 0101 143 09 00009 Collar bu...

Page 40: ...nking plug 1 24 0101 143 09 00012 Adapter bushing 40 E02 50 E02 1 25 0101 143 09 00024 O ring 13x1 5 1 26 0101 143 09 00025 O ring 9 5x1 6 1 27 0101 143 09 00026 Bearing 6006 1 28 0101 143 09 00027 Se...

Page 41: ...41 V 02 22 03 10 ENG Exploded drawing of the gear unit...

Page 42: ...retainer stud 1 108 0101 203 04 00092 Nut 1 109 0101 203 04 00094 Spiral bevel gear Type II R 1 110 0101 203 04 00096 Sealing bush 1 111 0101 203 04 00097 Deep groove ball bearing 1 112 0101 203 04 00...

Page 43: ...plate 1 131 1 132 0101 323 07 00008 Capacitor 110 V 133 0101 203 04 00176 Cable protector sleeve 1 134 0101 203 04 00115 Grip casing 1 135 0101 203 04 00104 Screw 4 136 0101 203 04 00124 Screw 1 137 0...

Page 44: ...44 V 02 22 03 10 ENG Exploded drawing of the drive motor...

Page 45: ...e was used for its intended purpose The guar antee does not cover in particular opera tional wear and tear improper use partially or wholly disassembled machines damage arising from overloading the ma...

Page 46: ...inery Directive both in its basic design and construction as well as in the version marketed by us This declaration will cease to be valid if any modifi cations are made to the machine without our ex...

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