GeoSmart ECO-Y Installation Manual Download Page 10

10

ECO-Y INSTALLATION MANUAL

1/2'' Pitch

Drain

Unit Pitch for Drain

Horizontal Drain Connection (Composite Drain Pan)

Condensate Drain

On vertical units, the internal condensate drain assembly consists 
of a drain tube which is connected to the drain pan, a 3/4 in. PVC 
female adapter and a flexible connecting hose. The female adapter 
may exit either the front or the side of the cabinet. The adapter 
should be glued to the field-installed PVC condensate piping. 
On vertical units, a condensate hose is inside all cabinets as a 
trapping loop; therefore, an external trap is not necessary.

On horizontal units, a PVC stub is provided for condensate drain 
piping connection. An external trap is required (see below). If a 
vent is necessary, an open stand pipe may be applied to a tee in 
the field-installed condensate piping.

1.5"

1.5"

3/4” PVC tube stub

3/4" PVC
Coupling

Vent (if needed)

3/4" PVC

1/8" per foot

NOTE:

 For closed loop systems with antifreeze protection, set 

SW1-2 to the “loop” position.

Once piping is completed between the unit, pumps and the ground 
loop, final purging and charging of the loop is required. A flush 
cart (or a 1.5 HP pump minimum) is needed to achieve adequate 
flow velocity in the loop to purge air and dirt particles from the 
loop itself. Antifreeze solution is used in most areas to prevent 
freezing. Flush the system adequately to remove as much air as 
possible then pressurize the loop to a static pressure of 40-50 
PSI (summer) or 50-75 PSI (winter). This is normally adequate 
for good system operation. Loop static pressure will fluctuate with 
the seasons. Pressures will be higher in the winter months than 
during the cooling season. This fluctuation is normal and should be 
considered when initially charging the system.

After pressurization, be sure to turn the venting (burping) screw in 
the center of the pump two (2) turns open (water will drip out), wait 
until all air is purged from the pump, then tighten the plug. Ensure 
that the loop pumps provide adequate flow through the unit(s) 
by checking the pressure drop across the heat exchanger and 
comparing it to the unit capacity data in the specification catalog. 
2.5 to 3 GPM of flow per ton of cooling capacity is recommended in 
earth loop applications. 

Closed Loop Ground Source Systems

Closed Loop Ground Source Application 

Flexible Duct

Collar

Vibration  Absorbing Pad

P/T Plugs

Drain

Hot Water Generator

Connections

Auxiliary

Heater

Knockout

Low

Voltage to

Thermostat

Unit Supply

Auxiliary Heat

Supply

Insulated piping 

or hose kit

Disconnects

(If Applicable)

Unit Power

P/T

TO

LOOP

GeoLin

k

®

Flow

Center

GeoLink

®

Polyethylene w/

Armaflex

®

Insulation

NOTE:

 Additional information can be found in Flow Center 

installation manual and Flush Cart manual.

Summary of Contents for ECO-Y

Page 1: ...tion Maintenance Manual Geothermal Water Source Heat Pump R 410A Refrigerant 2 6 Ton Installation Information Water Piping Connections Hot Water Generator Connections Electrical Startup Procedures Tro...

Page 2: ......

Page 3: ...tallation 14 Antifreeze Corrections 15 Auxiliary Heat Ratings 15 Electrical Data 16 Blower Performance Data 17 18 X13 ECM Constant Torque Motors 19 Vertical Dimensional Data 20 21 Horizontal Dimension...

Page 4: ...L Left Painted R Right Painted Voltage 1 208 230 60 1 Hot Water Options 0 No Hot Water Generation No GeoStart 1 Hot Water Generation with factory installed pump No GeoStart 3 No Hot Water Generation...

Page 5: ...units for shipping damage removing the units from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on...

Page 6: ...figure on page 7 The unit should be pitched approximately 1 4 inch towards the drain in both directions to facilitate the removal of condensate Use only the bolts provided in the kit to attach hanger...

Page 7: ...93 156 81 73 403 kg 42 71 37 33 183 070 lb 143 137 124 34 438 kg 65 62 56 15 199 10 28 09 Corner 1 Corner 2 Corner 3 Corner 4 Horizontal Models Unit Hanger Dimensions A B C D 024 036 in 21 1 63 4 24 8...

Page 8: ...n water connections on the unit The proper flow rate cannot be accurately set without measuring the water pressure drop through the refrigerant to water heat exchanger All source water connections on...

Page 9: ...n 5 ppm Ammonia Hydroxide Less than 5 ppm Less than 5 ppm Less than 5 ppm Ammonia Sulfate Less than 5 ppm Less than 5 ppm Less than 5 ppm Total Dissolved Solids TDS Less than 1000 ppm 1000 1500 ppm 10...

Page 10: ...eeze solution is used in most areas to prevent freezing Flush the system adequately to remove as much air as possible then pressurize the loop to a static pressure of 40 50 PSI summer or 50 75 PSI win...

Page 11: ...er Flow Control Valve on outlet of Solenoid Valve Compressor Line Voltage Open System Groundwater Application Open Loop Ground Water Systems Discharge water from the unit is not contaminated in any ma...

Page 12: ...enerator Installation In Preheat Tank In Ball Valve 3 4 x 3 4 x 1 2 tee Cold Water In Hot Water Out P T Relief Valve P T Relief Valve DHW Water In DHW Water Out Drain Valve Drain Valve Vent NOTE This...

Page 13: ...tor pump will not operate until this wire is connected to the contactor 2 Close the drain valve to the water heater 3 Open the cold water supply to the tank 4 Open a hot water faucet in the building t...

Page 14: ...the subbase Mark the position of the subbase mounting holes and drill holes with a 3 16 inch bit Install supplied anchors and secure base to the wall Thermostat wire must be 8 conductor 18 AWG wire S...

Page 15: ...323 50 0 920 0 833 1 399 Warning Gray area represents antifreeze concentrations greater than 35 by weight and should be avoided due to the extreme performance penalty they represent Auxiliary Heat Rat...

Page 16: ...LA Ext Loop FLA Blower Motor FLA Total Unit FLA Min Circ Amp Max Fuse HACR MCC RLA LRA LRA 024 ZP20K5E PFV 208 230 60 1 187 253 21 0 13 5 58 3 21 0 0 4 5 4 1 2 20 5 23 9 35 024 ZP20K5E PFV 208 230 60...

Page 17: ...0 1 2 1705 1685 1665 1645 1625 1595 1565 1530 1500 1450 1405 1260 1140 M 1485 1475 1465 1445 1430 1410 1390 1350 1315 1260 1210 1110 1010 L 1180 1165 1150 1135 1120 1090 1060 1030 1000 965 920 855 048...

Page 18: ...11 x 10 1 2060 2045 2030 2015 2000 1970 1940 1925 1910 1890 1870 1830 1800 1750 1740 Med High 4 1880 1860 1840 1825 1810 1785 1760 1740 1720 1705 1690 1640 1610 1570 1535 Med 3 1790 1770 1750 1730 171...

Page 19: ...ed accordingly The X13 motor is powered by 208 230VAC but the motor speed is energized by 24VAC Power Connection 3 16 in quick connects Line 1 orange wire to L Ground green wire to G Line 2 for 208V 2...

Page 20: ...tical Dimensional Data Left Return Left Front Top Right Return Top Front Right 10 22 09 B A J K L D E H F G Z Y C J K L D E H F G A B C Y U V R Q P S N M R T Q P V X W X W U N M Z Service Access 2 ft...

Page 21: ...10 6 1 Swivel 1 Swivel 6 5 12 2 17 9 5 9 3 3 cm 64 5 79 8 148 3 5 8 18 5 40 4 48 0 26 9 16 5 31 0 45 5 15 0 8 4 Vertical Dimensional Data cont Condensate is 3 4 in PVC female glue socket and is switc...

Page 22: ...9 13 7 15 7 2 5 cm 64 8 195 6 53 8 5 6 18 3 40 1 47 8 2 0 Swivel Swivel 15 0 34 8 39 9 15 0 34 8 39 9 6 4 070 in 25 5 82 0 21 2 2 2 7 2 15 8 18 8 0 8 1 1 5 9 13 7 15 7 5 9 13 7 15 7 2 5 cm 64 8 208 3...

Page 23: ...24 x 20 610 x 542 28 x 20 711 x 542 28 x 25 711 x 635 28 x 25 711 x 635 32 x 25 813 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 3 3 0 310 3 3 0 310 3 9 0 362 4 9 0 451 4 9 0 451 5 6 0 516...

Page 24: ...Flow Fan Status DHW Limit HWD SW2 OFF ON FD Green Blue L2 L1 T1 T2 CB2 CB1 5 A M P 5 A M P NOTE 2 Black Black AuxiliaryE 2 2 3 L4 L2 Pink Yel Blk Grn P9 Brn Or 5 4 C 1 P10 2 3 P2 1 G C 1 2 3 4 P1 PS 1...

Page 25: ...lugs L1 L2 and L3 L4 Blue Blue Auxiliary Electric Heat Typical schematic shown Model Vertical Horizizontal 024 M ed M ed 030 M ed M ed 036 High High 042 M ed M ed 048 High High 060 M ed M ed 070 High...

Page 26: ...1 3 2 Yellow Black Red 208V Blue 230V Cap NOTE 3 NOTE 1 Black White Blue Black Y2 1 2 3 L N G X13 Fan Motor C 4 5 Green Orange Brown Red ExtPump 1 2 hp Total 208 230 60 1 Pump G 2 1 PB1 1 2 Pump Gray...

Page 27: ...ection Table PB2 Auxiliary Electric Heat Power 208 230 60 1 With optional Field Installed EA Series 2 3 HE1 TS1 HE2 TS2 HE3 TS3 HE4 TS4 P7 L4 L2 L2 NOTE 4 Pink Yel Blk Gray Pink Yel Blk Gray Gray Blk...

Page 28: ...switch to prevent loss of charge damage and a low suction temperature thermistor for freeze sensing Upon a continuous 30 second measurement of the fault immediate for high pressure compressor operatio...

Page 29: ...int well 30 F or loop 15 F for 30 continuous seconds Condensate Overflow This lockout mode occurs when the condensate overflow level has been reached for 30 continuous seconds Controls cont DIP Switch...

Page 30: ...ill energize after a time delay 4 Be sure that the compressor and water control valve or loop pump s are activated 5 Verify that the water flow rate is correct by measuring the pressure drop through t...

Page 31: ...e Lockout Air Flow Not Used Status Micoprocessor Malfunction HW Limit Not Used HW SW2 Status Off Down Position On Up Position Diagnostic Display Modes Current Fault Display Mode Inputs Display Mode Ou...

Page 32: ...water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE COAX LOAD HEATING CYCLE ANALYSIS EXPA...

Page 33: ...her two factors must be at the normal level for proper and reliable unit operation Entering Water Temp F Water Flow GPM Ton Cooling No Hot Water Generation Suction Pressure PSIG Discharge Pressure PSI...

Page 34: ...igh Normal High Normal Low Normal Low Air Flow Heating High High High High Normal Low High Low Low Air Flow Cooling Low Low Low Low Normal High High Low Low Water Flow Heating Low Normal Low Normal Lo...

Page 35: ...apacity MBTUH S T sensible to total cooling ratio HE HR Table Model GPM Heat of Extraction Heat of Rejection 30 F 50 F 70 F 90 F 30 F 50 F 70 F 90 F 110 F 024 3 0 14 7 19 4 23 6 28 2 27 8 26 2 4 5 10...

Page 36: ...ailable High Static PSC Blower Housing 53P512B01 Not Available 53P517 02 Not Available Major Components Air Coil coated 61S503C02 61S548 02 61S505C02 61S506C02 61S507C02 Coax Copper 62I572 01 62I566 0...

Page 37: ...Not Available High Static PSC Blower Housing 53P512B01 Not Available 53P517 02 Not Available Major Components Air Coil coated 61S509C02 61S510C02 61S511C02 61S512C02 61S513C02 Coax Copper 62I572 01 62...

Page 38: ...ated without a filter Obtaining Parts When ordering service or replacement parts refer to the model number and serial number of the unit as stamped on the serial plate attached to the unit If replacem...

Page 39: ......

Page 40: ...Size 2 6 Ton Document Type Installation Operation Maintenance Manual Ref Number IM1100AY2 Revision Date 03 10 Revision Number 1 Document Name TEC IOM Y 0310v1 290 Pinebush Road Cambridge Ontario N1T 1...

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