GENUINE MOTORCYCLES G400C Owner'S Manual Download Page 18 | Manualshive

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GENUINE MOTORCYCLES G400C Owner'S Manual Download Page 18

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Front turn signal

Front Fork Assembly

Rear turn signal

Gearshift pedal

Rear shock absorber

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Summary of Contents for G400C

Page 1: ...Owner s Manual Read this manual carefully before operating this vehicle...

Page 2: ...GENUINE MOTORCYCLES G400C OWNER S MANUAL and USER GUIDE...

Page 3: ...motorcycle itself Please fill in the blanks with the appropriate motorcycle information VIN Number Engine Number Warning California Proposition 65 Operating servicing and maintaining a passenger vehic...

Page 4: ...d exhaust fumes 12 Modifications 12 Fuel Saving tips 13 III Vehicle Layout 14 16 Instrument Gauges 17 18 Gauge Check 19 IV Controls 20 Ignition Switch 20 Switches on left handlebar 21 Switches on righ...

Page 5: ...e Replacement 56 Brake lamp adjustment 57 Headlight 58 Running Light 59 Taillight 59 Turn signals 60 Side stand 60 Bolts nuts and fasteners 61 Vehicle Washing 61 Storage 62 Special Torque Values 63 St...

Page 6: ...n Dry weight 151kg Curb weight 160kg 353 lbs Vehicle body Frame type Rake angle Front suspension device Rear suspension device Front Tire size Rear Tire size Front wheel pressure Rear wheel pressure F...

Page 7: ...ance cold Valve driving gear Air Filter Cooling method Lubrication method Engine oil grade Single cylinder Oil cooling 4 stroke engine 85 0mm 70 0mm 397 2cc 8 8 1 19 5 kw 26 15 hp 7000rpm 30 0 N m 22...

Page 8: ...r min Driving System Clutch Clutch operating system Variable speed gear Primary reduction ratio Transmission gear ratio Final reduction ratio Gear shifting mode Wet clutch coil clutch paper friction w...

Page 9: ...mode Ignition advance angle Ignition timing Front lamp Turn lamp Stop Rear position lamp Permanent magnet DC magneto 12V 9Ah Gel type DC power supply electric generator is only used to recharge batte...

Page 10: ...ollowing Wear protective gear Wearing appropriate protective wear can prevent or reduce injuries from accidents Helmet The majority of serious motorcycle injuries and deaths are the direct result of a...

Page 11: ...imits Do not travel faster than you are able to safely control the vehicle Always travel at a speed that is proper for the operating conditions your ability and experience Always inspect your motorcyc...

Page 12: ...out of blind spots of other motorists When you come to an intersection move to the portion of your lane that will bring you into another driver s field of sight at the earliest possible moment Know Y...

Page 13: ...to handlebars headlight or front forks Properly secure all items Inflate tires properly Caution The design of the motorcycle requires even distribution of all loads Be aware that improper loading of...

Page 14: ...consciousness or death within a short time Caution To avoid scalding by muffler do not park the vehicle near walkways Passenger should pay special attention to avoid exhaust burns Hay or other flamma...

Page 15: ...few minutes Do not fill up fuel tank above cap neck This instruction book illustrates the notes for the standard and safe operation method and basic maintenance To ensure a comfortable and safe ridin...

Page 16: ...14 Ill Vehicle Layout Fuel cap Speedometer Tachometer Left handlebar...

Page 17: ...15 Front wheel Rear wheel Exhaust Pipe Rear brake...

Page 18: ...16 Front turn signal Front Fork Assembly Rear turn signal Gearshift pedal Rear shock absorber...

Page 19: ...n turning left 4 High beam indicator Blue light on indicates high beam is selected 5 Neutral indicator Green N light on when in the neutral position 6 Tachometer Shows the engine revolutions per minut...

Page 20: ...18 Speedometer Odometer Miles Per Hour Tachometer OTC Indicator Zero Knob Turn indicator High beam indicator Neutral indicator Fuel gauge...

Page 21: ...all other start conditions have been satisfied see Start Conditions for more information the Diagnostic Trouble Code light red check engine light will illuminate and stay lit untilthe engine has been...

Page 22: ...oving the key make sure the handle bar is locked If the engine is not started after turning the key to the position the battery will discharge over time Do not use sharp metal keys or key fobs to avoi...

Page 23: ...light both headlights indicating to the vehicle in front of you your intent to overtake Direction Indicator Use the direction indication switch when turning left or right If the main switch is in the...

Page 24: ...engine on Emergency Kill Switch The emergency kill switch is used to turn off the motorcycle if an emergency occurs while riding or if the vehicle falls over with the engine running Under normal circu...

Page 25: ...rged If the switch is in the off position the engine cannot be started Fuel Fill To fuel the motorcycle place the motorcycle on the side stand Open the fuel tank lock cover and using the key turn the...

Page 26: ...ars Pull lever in completely before shifting Once the gear has been engaged slowly release the lever Clutch lever Gear Shift Lever Gears are selected using the shift lever This motorcycle is equipped...

Page 27: ...sary sudden braking maneuvers Caution When riding in wet conditions avoid braking suddenly as accidents are more likely to occur Avoid repeat use or dragging of the brakes Brakes can overheat which wi...

Page 28: ...The side stand is used to support your motorcycle when parked To operate the side stand use your foot to lower the stand until it is fully extended Make sure the motorcycle is parked on firm level gr...

Page 29: ...hrottle twist grip about 1 8 turn but never over 1 4 turn if the vehicle has trouble starting If the engine starts then stalls during idle restart the engine and keep the engine running at a slightly...

Page 30: ...s for the first 500 miles 3 Do not overload the engine with excessive weight during the first 500 miles Engine Maintenance When the engine has been run in for 500 miles a mandatory first service and i...

Page 31: ...heck Check the brake system for normal function Check the condition of the brake fluid level pad shoe wear and brake lines cables prior to operating the vehicle If the level of the brake fluid is lowe...

Page 32: ...u perform any repairs the engine should be switched off and the key should be removed If problems still exist after adjustment please immediately contact your authorized Genuine dealer Vehicle Operati...

Page 33: ...e clutch lever suddenly once movement begins CAREFULLY modulate both throttle and clutch to ensure a smooth start as your vehicle accelerates 3 When the motorcycle reaches a balanced state of operatio...

Page 34: ...t When riding in rain or on wet road avoid sudden braking Accidents can occur slow down and brake cautiously Avoid repeated braking dragging the brake as this can overheat the brake system causing the...

Page 35: ...left If the motorcycle is placed on uneven terrain the motorcycle may possibly fall down If the handle bar is moved to the right side or the motorcycle s side stand is on a slope sandy rough or soft g...

Page 36: ...ns that some parts may be replaced components are inspected for adjustment variations from their original settings as a result of normal wear and tear of the parts and usage of the motorcycle These in...

Page 37: ...I R I R I Fuel Filter I I I I I Air Cleaner Body C C C C C C Drive Chain Chain Tension I L I L I L I L I L I L I Maintenance Period Table Continued on next page For optimum performance the motorcycle...

Page 38: ...eel Tire Tire Pressure I I I I I I I Inspection by user is expected Maintenance is suggested to be performed by authorized Genuine dealer Inspection by user is expected Maintenance is required to be p...

Page 39: ...h a socket wrench Replace the spark plug cap Timingphase The timing should be verified when the vehicle is new or there is any question about the timing phase Remove the eyehole cover on the left and...

Page 40: ...ooling As such it is extremely important to use quality oil and it is necessary to check the motorcycle engine oil level regularly and replace the oil at 500 miles at 1250 miles then every 2500 miles...

Page 41: ...nstalled properly or the oil dipstick will provide false readings level can cause damage to the engine Oil level check Run the engine for 2 3 minutes Check whether or not the engine oil level is in th...

Page 42: ...ter must be cleaned Compression Check If the engine fails to start or is difficult to start after all other possible faults have been excluded a qualified technician should check the cylinder pressure...

Page 43: ...on the piston top Valve Clearance Valve noise will often stem from too large valve clearance Howeverif there is too little or even no valve gap at all closing of the valves will be hindered This will...

Page 44: ...flywheel rotates within a small angle the flywheel is not on the compression stroke but exhaust intake stroke Inthis case continue to turn the flywheel clockwise 360 degrees to reach top dead center p...

Page 45: ...dust and other debris Replace the filter if there are perforations or an excess build up of debris that cannot be easily removed Caution The air filter must be installed or the engine will ingest dust...

Page 46: ...system Your dealer will check whether the ignition advance angle is between 0 15 If the ignition advance angle is more than 15 it indicates the throttle valve s intake flow at idle speed is insufficie...

Page 47: ...side of the free stroke measure the distance of the straight line i e the throttle bar free stroke Free play 2 6mm If the throttle free play is insufficient or too large make adjustments as necessary...

Page 48: ...throttle impediments is very dangerous and can result in sudden acceleration and or loss of control of the vehicle Brake System The front brake is hydraulic disk type and the rear brake is cable actu...

Page 49: ...e the vehicle until the brake system has been repaired Caution Lower Limit Warning Brake fluid is flammable Avoid contact with skin and eyes If you come in contact with brake fluid immediately run und...

Page 50: ...foreign materials enter into the brake system If the brake system is not firm there may be brake contamination or the brakes might need to be bled of air Contact your Genuine Motorcycles dealer for se...

Page 51: ...nut to change the pedal stroke Validate that the pedal free stroke meets specification Brake pedal free play 18 25mm 18 25mm Caution Brake pedal free play is important If the brake pedal free play is...

Page 52: ...to replace the brake shoes Use only Genuine authorized parts Caution Change the brake shoes if the wear limit has been reached Accidents can occur due to a lack of braking power from worn brake shoes...

Page 53: ...sharp objects Caution Tire pressure should be measured when the tire is at ambient temperature WheelSpokes Check the wheel for loose or broken spokes Tighten any loose spokes to the specified torque w...

Page 54: ...ining nut and turn the adjusting nut until a satisfactory free play is achieved Tighten the retaining nut and replace the protective rubber lagging Remove the clutch cable from the clutch lever and th...

Page 55: ...on Check the driving chain tension Press the chain by hand both up and down to check the range of movement of the lower chain Drive chain tension 20 30mm range of movement Chain Adjustment Loosen the...

Page 56: ...ace the chain if you find damage Lubricate the chain with SAE80 90 mineral oil or a motorcycle chain specific lubricant safe for o ring chains Coat the entire chain with lubricant including the inner...

Page 57: ...mal movement of the drive chain BatteryCheck Open the left side cover Clean away any dust and corrosion from the surface of the battery Remove the negative then the positive pole of the battery termin...

Page 58: ...nged for a long period of time Caution Both the engine electric start and EMS systems are powered by the battery It is important to ensure sufficient battery voltage is maintained otherwise the electr...

Page 59: ...soon as the rear brake is applied If not adjustment should be made by turning the adjusting nut When the brake light switch is in the ON position the brake light should be lit up If not a check shoul...

Page 60: ...headlamp The headlamp is adjustable in both the horizontal and vertical Headlight Bulb Replacement Loosen the screw to disassemble the headlight 1 Rotate and directly unplug 2 Rotate and remove the b...

Page 61: ...et and replace the broken bulb with a new one TaillightBulbReplacement 1 Loosen the screws in the taillight lens 2 Remove the taillight lens 3 Lightly press bulb rotate counter clockwise 4 Remove brok...

Page 62: ...in opposite order as below Front and rear signal bulb 12V 10W SideStand Secure the motorcycle in an upright position that allows the vehicle to stand without using the side stand Inspect the side stan...

Page 63: ...re parts leading to functional failure and premature aging Use ordinary detergent brands to clean your motorcycle For the most difficult areas use a brush to clean Plug the muffler before cleaning to...

Page 64: ...lated area The battery should be charged at least once a month to prevent it from becoming discharged and malfunction Clean the motorcycle and apply anti corrosion to parts vulnerable to rust Drain th...

Page 65: ...flywheel fastening nut 1 M10 1 25 27 33 Spark Plug 1 M12 1 25 13 15 Front wheel axle 1 14 30 37 Real wheel axle nut 1 16 44 66 Swingarm shaft nut 1 14 44 52 Engine hanging bolt 3 10 29 36 Engine cover...

Page 66: ...dimensions Torque value ft lb 5mm bolt nut 3 5 4 5 6mm bolt nut 6 9 8mm bolt nut 13 18 10mm bolt nut 22 30 12mm bolt nut 37 44 5mm Screw 2 5 3 5 6mm Screw 5 8 6mm spool bolt nut 7 10 8mm spool bolt nu...

Page 67: ...cessed Based on the air flow and engine speed the fuel injector and ignition coil are controlled by ECU to get the optimal combustible mixture of fuel and air and Ignition timing which meet all engine...

Page 68: ...66 2 Actuators Fuel pump relay Fuel pump Fuel injector fuel supply Ignition coil High tension cord Spark plug ignition Throttle Idle speed control valve air intake 3 Electronic control unit ECU...

Page 69: ...67 Major Components of EFI system Cylinder Head Temperature Sensor Fuel Injector Throttle body Idle Speed Control valve Throttle Position Sensor Intake air pressure sensor...

Page 70: ...68 Oxygen sensor Electronic Control Unit ECU...

Page 71: ...uel line needs to be removed please release the pressure first and make service is completed in a ventilated area by Genuine technicians 5 When disassembling the fuel pump make sure the power is off o...

Page 72: ...Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Motorcycle Noise Regulation TAMPERING WIT...

Page 73: ...cles GENUINE MOTOR OILS have been designed for and tested in Genuine motorcycles Be aware that the use of lubricants not approved by Genuine for use in your vehicle can lead to damage to your motorcyc...

Page 74: ...GENUINESCOOTERS COM 2700 W Grand Ave Chicago IL USA...

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