GENPOWER GXS14000 User Manual Download Page 25 | Manualshive

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Commercial Diesel Generator

E&OE

©2018 Genpower

25

Fuel Filter

Remove the battery

from the machine before working on the fuel system. • Operating

the machine without a functional fuel filter may cause difficulty starting the engine,

poor running and may also result in engine or fuel system damage and will void any warranty

. • If the fuel

filter is damaged (torn, broken, disintegrating) or very dirty, replace it.

The fuel filter is used to prevent dirt and other particles from possibly entering the fuel system / engine and
causing internal damage to it. The fuel filter requires regular maintenance as per the maintenance schedule.
After working on the fuel system, ensure that there are no leaks before using the machine again.

Inspection and Cleaning

Clean or replace the fuel filter as necessary. To clean fuel filters:

•

Use compressed air to blow particles from the filter element. The air should be blown from the engine
side of the filter.

•

Clean all other fuel filter assembly components, including O-rings, gaskets and fasteners using solvent /
degreaser, then dry them.

Removal/Installation

– Fuel Filter Internal to Tank

1. Drain the fuel tank.

2. Loosen (rotate left) the 2 fuel tap nuts (

A

), but do not remove them at this stage. Note that these nuts

secure both the fuel tap and filter element.

3. Unscrew (rotate left) the 3 cap screws (

B

) securing the fuel tap plate (

C

) to the fuel tank, then lower the

assembly from the fuel tank (the assembly consists of the fuel tap, gasket, fuel tap plate, gasket and filter
element).

4. Remove the 2 nuts loosened in step 3, then remove the filter element (

D

).

To install the fuel filter:

1. Assemble the fuel tap parts

– pass the threaded studs at the bottom of the filter element through the fuel

tank plate gasket, then fuel tank plate, then fuel tap gasket, then fuel tap. Screw on (rotate right) the 2
nuts onto the studs, but do not tighten at this stage.

2. Bring the assembled parts (

E

) into position in and against the fuel tank, then attach the fuel tank plate to

the tank using the 3 cap screws. Progressively tighten the screws so the plate mounts flush with the fuel
tank. Do not over-tighten.

3. Tighten the nuts installed in step 1. Do not over-tighten. Clean up any spilled fuel.

A

B

C

D

E

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GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

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GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

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GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

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GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER GENPOWER

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Summary of Contents for GXS14000

Page 1: ...UAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging The product is NOT supplied with engine oil although traces...

Page 2: ...ment Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over...

Page 3: ...necting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical...

Page 4: ...d The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product mus...

Page 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference...

Page 6: ...fuel spillage Start the machine at least 3m 10 away from the fuelling location If the generator is for back up power to a house etc it must be connected to the building electrical system by a qualifi...

Page 7: ...rators 16 Control Panel and Functions 17 Grounding the Generator 18 AC Applications 18 DC Applications 19 Battery Charging 19 Maintenance 20 Maintenance Schedule Diesel Engines Machines 21 Engine Oil...

Page 8: ...P O W E R G E N P O W E R G E N P O W E R G O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E...

Page 9: ...O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R...

Page 10: ...rt and other particles from possibly entering the engine and causing internal damage to it The air filter requires regular maintenance Always check the air filter before starting the engine See Air Fi...

Page 11: ...he protective rubber covers are protecting the connections and the battery bracket B is secure A P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O...

Page 12: ...E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E...

Page 13: ...Ensure the ignition is OFF for some models this is the position that allows the key to be removed 2 Connect the jump battery POSITIVE terminal to the engine battery POSITIVE terminal 3 Connect the jum...

Page 14: ...E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N G E N P O W E R G E N P...

Page 15: ...ctual generator output based on ambient temperature and altitude note that humidity is ignored here as it has a marginal effect Ambient Temperature C 25 30 35 40 45 Altitude m Power Output Coefficient...

Page 16: ...nded to use ALL 3 outputs simultaneously as each output uses one phase of the generator alternator 240VAC devices that draw surges of power or have a power consumption exceeding 1500W should NOT be po...

Page 17: ...1 5 10 2 10 9 7 9 2 2 11 6 2 2 12 12 4 12 4 P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R...

Page 18: ...tlets 1 Ensure that all circuit breakers and protection devices are ON not tripped 2 Start the generator 3 Ensure that any device to be connected is switched OFF then plug the device into the applicab...

Page 19: ...ct the battery to the generator 1 Connect the battery charging cable A to the battery B terminals RED to the battery POSITIVE terminal BLACK to the battery NEGATIVE terminal Connect the POSITIVE termi...

Page 20: ...e engines may require replacement during a major service Piston rings Big end bearings Small end bearings Gudgeon pin Oil rings Gaskets and seals Valve seats Inspection of the following items is requi...

Page 21: ...R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E G...

Page 22: ...add additional oil until the correct level is reached If the oil level is too high drain some oil until the correct level is reached 5 When finished re install rotate right the oil filler cap until fi...

Page 23: ...R G E N P O W E R G E N P O W E R G E N G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N...

Page 24: ...osition Reinstall the nut wing nut rotate right and tighten by hand so that all filter components are secure Do not over tighten A F E C B D P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E...

Page 25: ...hten the nuts installed in step 1 Do not over tighten Clean up any spilled fuel A B C D E P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R...

Page 26: ...E N P O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O...

Page 27: ...Close the engine access cover A B E A D C P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G...

Page 28: ...N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P...

Page 29: ...r filter Perform an air filter service Idle speed requires adjustment Adjust idle speed until engine runs smoothly and at a reasonable speed when idling For fuel injected models idle speed adjustment...

Page 30: ...R G E N G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N...

Page 31: ...E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G O W E R G E N P O W E R G E N P O W E R G E...

Page 32: ...N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G O W E R G E N...

Page 33: ...ion or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its repr...

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