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Commercial Diesel Generator 

E&OE 

©2018 Genpower 

20 

Maintenance 

Running combustion engines in confined areas 

CAN KILL IN MINUTES

. Engine exhaust 

fumes contain carbon-monoxide 

– a deadly gas that you cannot smell or see. NEVER run 

a combustion engine in confined areas EVEN IF windows and doors are open. ONLY run 
combustion engines OUTDOORS and away from doors, windows and vents. • Petrol / fuel 
/ gasoline is extremely flammable 

– keep clear of naked flames or other ignition sources. • 

Do not have the engine running during inspection and maintenance unless specifically required. 

• The engine 

should be cool enough to touch before performing maintenance activities. • Some maintenance activities 
may be beyond the scope of some users. Do NOT attempt procedures that you are not comfortable with, or 
do not have the necessary tools, experience or knowledge for 

– take the unit to an authorised service centre 

or qualified technician for servicing. 

• Harsh operating environments such as extreme temperatures, dust etc 

may neces

sitate more frequent maintenance. • 

Failure to follow the maintenance schedule, using 

incorrect or non-compatible accessories or replacements parts, or general negligence

 

may result in 

making the product warranty void

To keep the machine performing at optimal efficiency, regular checks and maintenance is required. The 
maintenance schedule below specifies preventative maintenance checks and necessary maintenance tasks 
and how often they should be performed. The schedule applies to multiple engines; some engines may not 
include some components, so maintenance on those components is not applicable. 

Maintenance Schedule 

Use the following maintenance schedule for a list of regular maintenance tasks and how often they need to 
be performed. Maintenance frequency is based on average usage. Be aware of how much the machine is 
used and be sure to follow the schedule according to time or usage, whichever comes first. 

Towards the end of this document is a form you can use for maintenance record keeping. It is recommended 
that you keep a reference of all maintenance. 

Major Servicing and "Heavy-Duty" Usage

 - For engines that are subject to "heavy-duty" use, 

which can be defined as being used under loads of 85% or more and / or in use more than 

approximately 300 hours per year (for example, generators and water pumps), more frequent "Major 
Service" maintenance is required. In addition to normal service requirements, and as with many smaller 
machine and off-road bike engines, the following parts (as applicable for petrol, diesel or 2-stroke engines) 
may require replacement during a major service: 
• Piston rings. 
• Big-end bearings. 
• Small-end bearings. 
• Gudgeon pin. 
• Oil rings. 
• Gaskets and seals. 
• Valve seats. 
Inspection of the following items is required: 
• Piston for cracks and stress fractures. 
• Bore for wear requiring reconditioning. 
• Full machine for broken, worn or loose parts. 

Failure to follow the maintenance schedule, using incorrect or non-compatible accessories or 
replacements parts, or general negligence

 

may result in making the product warranty void

.  

 

 

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Summary of Contents for GXS14000

Page 1: ...UAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging The product is NOT supplied with engine oil although traces...

Page 2: ...ment Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over...

Page 3: ...necting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical...

Page 4: ...d The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product mus...

Page 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference...

Page 6: ...fuel spillage Start the machine at least 3m 10 away from the fuelling location If the generator is for back up power to a house etc it must be connected to the building electrical system by a qualifi...

Page 7: ...rators 16 Control Panel and Functions 17 Grounding the Generator 18 AC Applications 18 DC Applications 19 Battery Charging 19 Maintenance 20 Maintenance Schedule Diesel Engines Machines 21 Engine Oil...

Page 8: ...P O W E R G E N P O W E R G E N P O W E R G O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E...

Page 9: ...O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R...

Page 10: ...rt and other particles from possibly entering the engine and causing internal damage to it The air filter requires regular maintenance Always check the air filter before starting the engine See Air Fi...

Page 11: ...he protective rubber covers are protecting the connections and the battery bracket B is secure A P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O...

Page 12: ...E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E...

Page 13: ...Ensure the ignition is OFF for some models this is the position that allows the key to be removed 2 Connect the jump battery POSITIVE terminal to the engine battery POSITIVE terminal 3 Connect the jum...

Page 14: ...E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N G E N P O W E R G E N P...

Page 15: ...ctual generator output based on ambient temperature and altitude note that humidity is ignored here as it has a marginal effect Ambient Temperature C 25 30 35 40 45 Altitude m Power Output Coefficient...

Page 16: ...nded to use ALL 3 outputs simultaneously as each output uses one phase of the generator alternator 240VAC devices that draw surges of power or have a power consumption exceeding 1500W should NOT be po...

Page 17: ...1 5 10 2 10 9 7 9 2 2 11 6 2 2 12 12 4 12 4 P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R...

Page 18: ...tlets 1 Ensure that all circuit breakers and protection devices are ON not tripped 2 Start the generator 3 Ensure that any device to be connected is switched OFF then plug the device into the applicab...

Page 19: ...ct the battery to the generator 1 Connect the battery charging cable A to the battery B terminals RED to the battery POSITIVE terminal BLACK to the battery NEGATIVE terminal Connect the POSITIVE termi...

Page 20: ...e engines may require replacement during a major service Piston rings Big end bearings Small end bearings Gudgeon pin Oil rings Gaskets and seals Valve seats Inspection of the following items is requi...

Page 21: ...R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E G...

Page 22: ...add additional oil until the correct level is reached If the oil level is too high drain some oil until the correct level is reached 5 When finished re install rotate right the oil filler cap until fi...

Page 23: ...R G E N P O W E R G E N P O W E R G E N G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N...

Page 24: ...osition Reinstall the nut wing nut rotate right and tighten by hand so that all filter components are secure Do not over tighten A F E C B D P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E...

Page 25: ...hten the nuts installed in step 1 Do not over tighten Clean up any spilled fuel A B C D E P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R...

Page 26: ...E N P O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O...

Page 27: ...Close the engine access cover A B E A D C P O W E R N P O W E R G E N P O W W E R G E N P O W E R G E N P O W E O W E R G E N P O W E R G E N P O W E R G E N P O E R G E N P O W E R G E N P O W E R G...

Page 28: ...N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P...

Page 29: ...r filter Perform an air filter service Idle speed requires adjustment Adjust idle speed until engine runs smoothly and at a reasonable speed when idling For fuel injected models idle speed adjustment...

Page 30: ...R G E N G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N...

Page 31: ...E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G O W E R G E N P O W E R G E N P O W E R G E...

Page 32: ...N P O W E R G E N P O W E R G E N P O W E R N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G E N P O W E R G O W E R G E N...

Page 33: ...ion or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its repr...

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