MULTIQUIP ULTRA-SILENT DCA-125USJ Operation And Parts Manual Download Page 1

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PARTS AND OPERATION MANUAL

OPERATION AND PARTS MANUAL

PARTS LIST NO. M3870400004

Revision #2 (01/27/11)

MODEL DCA125USJ

60 Hz GENERATOR

(JOHN DEERE 6068TF 275 DIESEL ENGINE)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Summary of Contents for ULTRA-SILENT DCA-125USJ

Page 1: ...L PARTS LIST NO M3870400004 Revision 2 01 27 11 MODEL DCA125USJ 60 Hz GENERATOR JOHN DEERE 6068TF 275 DIESEL ENGINE To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES ...

Page 2: ...PAGE 2 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 ...

Page 3: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 3 1 NOTE PAGE ...

Page 4: ...GENERA AC GENERATOR TOR TOR TOR TOR California Proposition 65Warning 2 Here s HowTo Get Help 3 Table Of Contents 4 Parts Ordering Procedures 5 Specifications 6 Dimensions Top Side Front 7 Safety Information 8 13 Generator Decals 14 15 Installation 16 17 General Information 18 Major Components 19 Generator Control Panel 21 Engine Operating Panel 22 23 OutputTerminal Panel Familiarization 24 26 Load...

Page 5: ...ew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7...

Page 6: ...2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E 2 e l b a T l e d o M 5 7 2 F T 8 6 0 6 E R E E D N H O J e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y c 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 7 2 1 x m m 6 0 1 n i 5 x n i 9 1 4 t u p t u O d e t a R m p r 0 0 8 1 P H 0 5 1 t n e m e c a l ...

Page 7: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 7 1 DCA 125USJ DIMENSIONS TOP SIDE AND FRONT Figure 1 Dimensions ...

Page 8: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation ...

Page 9: ...t recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be in...

Page 10: ...on NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not o...

Page 11: ...erating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inflated to...

Page 12: ...licable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death Power Cord Cable Safety DANGER NEVER let power cords or cables lay in water NEVER stand in water while AC power from the generator is being transferred to a load NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insu...

Page 13: ...attery in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gasses If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital ...

Page 14: ... Figures 2 and 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer Figure 2 Generator Decals DCA 125USJ GENERATOR DECALS ...

Page 15: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 15 1 Figure 3 Generator Decals Cont DCA 125USJ GENERATOR DECALS ...

Page 16: ...PAGE 16 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 Figure 4 Typical Generator Grounding Application DCA 125USJ INSTALLATION ...

Page 17: ...nstall the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes The installation site must be relatively free from moisture and dust All electrical equipment should be protected from excessive moisture Failure to do will result in deterioration of the insulation and will result in short circuits and grounding Foreign materials such as dust sand lint and...

Page 18: ... of the open delta A B C and D Duringsteadystateloads thepowerfromthevoltageregulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR ...

Page 19: ... I N O I T P I R C S E D 1 y l b m e s s A r e l f f u M 2 y l b m e s s A e n i g n E 3 y l b m e s s A e r u s o l c n E 4 y l b m e s s A r o t a r e n e G 5 y l b m e s s A l a n i m r e T t u p t u O 6 y l b m e s s A k n a T l e u F 7 y l b m e s s A y r e t t a B 8 y l b m e s s A l e n a P l o r t n o C r o t a r e n e G 9 y l b m e s s A l e n a P g n i t a r e p O e n i g n E ...

Page 20: ...PAGE 20 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 NOTE PAGE ...

Page 21: ...voltage present at the U V and W OutputTerminal Lugs 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 7 Voltage Regulator Control Allows 15 manual adjustment of the generator s output voltage Located behind the generator control panel is the Generator Control Box This box conta...

Page 22: ...PAGE 22 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 Figure 7 Engine Operating Panel DCA 125USJ ENGINE OPERATING PANEL ...

Page 23: ...valuate the fault and all major faults will shutdown the generator A MPEC Control Switch This switch controls the running of the unit If this switch is set to the OFF RESET position the unit will not run When this switch is set to the MANUAL position the generator will start immediately If the generator is to be connected to a building s AC power source via a transfer switch isolation place the sw...

Page 24: ...0V GFCI receptacles 20 amp Two 2 GFCI Circuit Breakers 20 amps Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure8 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs NOTE Terminallegs O and Ground are considered bonded grounds Figure 8 Output Terminal Panel DCA 1...

Page 25: ...n all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 11 on the control panel to obtain the desired voltage Turning the knob clockwise will increasethe voltage turning the knob counter clockwise will decrease the voltage Figure 10 120 240V Twist Lock Auxiliary Receptacles DCA 125USJ OUTPUT TERMINAL PANEL FAMILIARIZAT...

Page 26: ... circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the control box Figure 14 Over Current Relay Blower Fan This unit has an intake fan located at the rear of the machine to draw outside air into the cabinet to cool the engine The fan has a 10 amp AC fuse locat...

Page 27: ... attention to the required starting current capacity NOTE WATTS VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 5 NOTE d a o L y B r o t c a F r e w o...

Page 28: ... above the output terminal panel s Hard Wire Hook up Panel It has been provided for ease of voltage selection Voltage Selector Switch Locking Button The voltage selector switch has a locking button to protect the generator and load from being switched while the engine is running To lock the voltage selector switch press and hold the red button located at the bottom of the switch Figure 16 Voltage ...

Page 29: ... 340 139 position Figure 21 AC Ammeter Amp reading on U lug Figure 20 AC Ammeter Change Over Switch The ammeter gauge will only show a reading when the Output Terminal Lugs are connected to a load and in use NOTE ReadingVoltage To determine the voltage between two terminal lugs set the AC Voltmeter Change Over Switch to the appropriate setting Figure 18 to activate the AC Voltmeter Gauge Figure 19...

Page 30: ...nal Lugs 240 139VThree Phase Connections 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 23 3 Turn the voltage regulator knob Figure 24 clockwise to increase voltage output turn counterclockwise to decrease voltage output 3Ø 208V 1Ø120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 3Ø 240 139 position as shown in Figure 25 Figure 24 Voltage Regulator ...

Page 31: ...e regulator knob Figure 24 clockwise to increase voltage output turn counterclockwise to decrease voltage output 1Ø 240V 120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 29 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 30 3 Turn the voltage regulator knob Figure 24 clockwise to increase voltage output turn co...

Page 32: ...Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 31 on the dipstick See Table 10 for proper selection of engine oil Figure 32 Internal Fuel Tank System The generator unit has an internal fuel tank located at the bottom of the cabinet Figure 32 ALWAYS...

Page 33: ...nk Figure 34 Figure 34 Fueling the Generator Refueling Procedure 1 Level Tanks Make sure fuel cells are level with the ground Failure to do so will cause fuel to spill from the tank before reaching full capacity Figure 32 ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank CAUTION REFUELINGTHE GENERATOR Die...

Page 34: ...ompressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the John Deere Engine Owner s Manual Fan BeltTension A slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for dama...

Page 35: ...illoccur Payclose attention to the polarity of the battery when connecting the battery NOTE Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if the fluid level are not properly maintained Add only distilled water when replenishment is necessary DO NOT over fill Check to see whether the b...

Page 36: ...ers Figure39 in the OFF position prior to starting the engine 2 Connect the load to the receptacles or the Output Terminal Lugs as shown in Figure 13 These load connection points can be found on the output terminal panel and the output terminal panel s hard wire hookup panel 3 The output terminal lugs are protected by a plastic cover Remove this cover to gain access to the terminals Tighten termin...

Page 37: ...r s frequency meter Figure 45 should be displaying the 60 cycle output frequency in HERTZ Figure 51 Engine Tachometer Gauge 14 The tachometer gauge Figure 51 will indicate the speed of the engine when the generator is operating Under normal operating conditions this speed is approximately 1800 RPM s 13 The coolanttemperaturegauge Figure50 willindicate the coolant temperature Under normal operating...

Page 38: ...lation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the engine will not fail due to a dead battery CAUTION BACKUP GENERATOR USE When running the generator in the AUTO mode remember the generator can start up at any time without warning NEVER attempt to perform any maintenance when the generator is in the auto mode WARNING AUTO MODE MAI...

Page 39: ...55 to the OFF RESET position Figure 55 MPEC Control Switch Off Reset 5 Verify that the all status LED s on the MPEC display are OFF not lit 6 Remove all loads from the generator 7 Inspect entire generator for any damage or loosening of components that may have occured during operation Emergency Shutdown Procedure 1 To shut down the engine in the event of an emergency switch the MAIN GFCI and LOAD ...

Page 40: ...i e s o h y b o l b e h t f o e p o l s e h t t a h t e r u s n e d e c a l p e r e b o t s d e e n e s o h y b w o l b f I 4 l i o r o d n a e r u t s i o m t c e l l o c d l u o c t a h t s p i d r o s g a s o n DCA 125USJ MAINTENANCE Service Daily Iftheengineisoperatinginverydustyor drygrass conditions a clogged air cleaner will result This can lead to a loss of power excessive carbon buildup i...

Page 41: ...nk Replace with coolant as recommended by the engine manufaturer Close radiator cap tightly Air Removal If air enters the fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following procedure See the John Deere Engine Manual for details Check Oil Level Check the crankcase oil level...

Page 42: ...will ONLY function when commercial power has been supplied to them Figure 56 To apply commercial power to these receptacles a power cord of adequate size will be required SeeTable 5 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heate...

Page 43: ...gebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically che...

Page 44: ... pressure to particular load per tire manufacturer EdgeWear Under Inflation Adjust pressure to particular load per tire manufacturer SideWear Loss of camber or overloading Make sure load does not exceed axle rating Align wheels ToeWear Incorrect toe in Align wheels Cupping Out of balance Check bearing adjustment and balance tires Flat Spots Wheel lockup tire skidding Avoid sudden stops when possib...

Page 45: ... nuts all the way down Tighten each lug nut in 3 separate passes as defined byTable 17 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 59 Wheel Lug Nuts Tightening Sequence DCA 125USJ TRAILER MAINTENANCE s t n e m e r i u q e R e u q r o T e r i T 7 1 e l b a T e z i S l e e h W s s a P t...

Page 46: ...PAGE 46 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ TRAILERWIRING DIAGRAM Figure 60 Trailer Towing Vehicle Wiring Diagram ...

Page 47: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 47 1 DCA 125USJ GENERATORWIRING DIAGRAM Figure 61 Generator Wiring Diagram ...

Page 48: ...PAGE 48 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ ENGINEWIRINGDIAGRAM Figure 62 Engine Wiring Diagram ...

Page 49: ... a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r...

Page 50: ... h g i H n o s i t h g i l t c e r r o c n i n o i s n e t t l e b n a F t l e b n a f e c a l p e r n e t h g i T r o t a i d a r h g u o r h t n o i t a l u c r i c t o n s i w o l f r i A l l i r g r o t a i d a r r i a p e r n a e l C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r...

Page 51: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 51 1 NOTE PAGE ...

Page 52: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gene...

Page 53: ... DIESEL ENGINE 1TO 3 UNITS Qty P N Description 5 0602041292 FILTER OIL 5 0602042594 FILTER FUEL PRIMARY 5 0602042595 FILTER FUEL FINAL 3 0602046377 ELEMENT AIR 1 0602011493 BELT FAN 1 0605505070 CAP FUELTANK 1 0602122272 UNIT OIL PRESSURE 1 0602123261 UNIT WATERTEMPERATURE 2 0601802149 FUSE 10A 1 0602123282 SENDER WATER SWITCH ENGINE SIDE 1 0602122281 SENDER OIL SWITCH ENGINE SIDE 1 060122272 UNIT...

Page 54: ...PAGE 54 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ GENERATOR ASSY GENERATOR ASSY ...

Page 55: ... BEARING 1 6312DDUC3 2 C0130000503 STATOR ASSY 1 3 0845041804 GROMMET 2 4 8131315202 END BRACKET 1 5 8101350013 FIELD ASSY EXCITER 1 6 0012110060 HEX HEAD BOLT 4 7 0042610000 SPRINGWASHER 4 8 0041210000 PLAINWASHER 4 9 0010112035 HEX HEAD BOLT 6 10 0041212000 SPRINGWASHER 6 11 0041212000 PLAINWASHER 6 12 8131310104 COVER BEARING 1 13 8131312204 GASKET BEARING 1 14 8131331003 COVER END BRACKET 1 15...

Page 56: ...PAGE 56 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 57: ...CURRENT RELAY 1 LA7D1064 13 0027104016 MACHINE SCREW 2 13A 0207004000 HEX NUT 2 14 M3213500013 CONTROL BOX COVER 1 15 0016906016 HEX HEAD BOLT 4 16 M3270100104 SELECTOR SWITCH 1 XUSS01574 16A 047230402 KNOB SELECTOR SWITCH 1 17 M3276600004 SPACER 8 18 M3213600503 SWITCH BRACKET 1 19 03300003330 EDGING 2 20 0027104010 MACHINE SCREW 4 21 0016906016 HEX HEAD BOLT 6 22 M3213600604 SWITCH COVER 1 23 00...

Page 58: ...PAGE 58 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 CONTROL BOX ASSY DCA 125USJ CONTROL BOX ASSY ...

Page 59: ...70 43 0601831330 SWITCH PANEL LIGHT 1 90 0001 44 M1223100004 STOPPER 1 45 M3223100004 STOPPER 1 46 0027105010 MACHINE SCREW 4 47 0027105010 MACHINE SCREW 4 48 M9220100004 SET SCREW 2 49 0080200007 SNAP RING 2 50 0602202592 STARTER RELAY 1 AT141011 51 0027106018 MACHINE SCREW 2 52 LY2DDC12V RELAY 1 52A PTF08A BASE 1 52B PYCA1 CLIP 2 53 0027104020 MACHINE SCREW 2 54 0601823240 RECTIFIER 1 DE4503 57 ...

Page 60: ...PAGE 60 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 61: ...ASHER 6 9 0605000060 RUBBER SUSPENSION 2 10 0030012000 HEX NUT 2 11 0040012000 SPRINGWASHER 2 12 C0923200124 RADIATOR 1 12A 0602011062 CAP RADIATOR 1 13 M9200100904 PLUG 1 14 0150000016 O RING 1 15 M3131300103 FAN BRACKET 1 16 0016910025 HEX HEAD BOLT 6 17 0016910025 HEX HEAD BOLT 4 18 M3310500813 RADIATOR HOSE 1 19 M3310500903 RADIATOR HOSE 1 20 0605515148 HOSE BAND 3 21 0605515147 HOSE BAND 1 22...

Page 62: ...PAGE 62 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ ENGINE AND RADIATOR ASSY ENGINE RADIATOR ASSY ...

Page 63: ...1 39 0269200450 DRAIN HOSE 1 40 M9300000203 RESERVE TANK 1 41 0602010900 CAP RESERVE TANK 1 42 M3316100303 BRACKET RESERVE TANK 1 43 0016908020 HEX HEAD BOLT 3 44 0199102200 HOSE 1 45 0193600700 HOSE 1 46 0193601000 HOSE 1 47 0605515106 HOSE BAND 3 48 M3326000204 BLOWBY HOSE 1 49 0605515149 HOSE BAND 1 50 M3260600104 RELAY BRACKET 1 52 0602202592 RELAY 1 AT141011 53 0027106016 MACHINE SCREW 2 54 0...

Page 64: ...PAGE 64 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY ...

Page 65: ... CABLE OUTLET COVER 1 17 0016906020 HEX HEAD BOLT 6 18 0601808803 CIRCUIT BREAKER 1 POLE 20A 2 QOU 120B 19 0601808804 CIRCUIT BREAKER 2 POLE 50A 3 QOU 250B 20 M1260700304 BREAKER FITTING COVER 1 20A 022100150 CUSHION RUBBER 1 21 0016906020 HEX HEAD BOLT 2 22 0601812598 RECEPTACLE 2 GF530EM 125V 20A X 2 23 0601812538 RECEPTACLE 3 CS6369 250V 50A 24 0027104016 MACHINE SCREW 10 24A 0207004000 HEX NUT...

Page 66: ...PAGE 66 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ BATTERY ASSY BATTERY ASSY ...

Page 67: ...02220196 BATTERY 1 4D 2 2 M9310500404 BATTERY SHEET 1 3 M9103000504 BATTERY BAND 1 4 0602220921 BATTERY BOLT SET 2 5 M3346900904 BATTERY CABLE 1 6 M3346901004 BATTERY CABLE 1 7 CABLE 1 MAKE LOCALLY 8 0030012000 HEX NUT 1 8A 0040012000 SPRINGWASHER 1 9 0017112025 HEX HEAD BOLT 1 9A 0040512000 TOOTHEDWASHER 1 10 0040520000 TOOTHEDWASHER 1 ...

Page 68: ...PAGE 68 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ MUFFLER ASSY MUFFLER ASSY ...

Page 69: ...0100402 MUFFLER 1 2 0017112030 HEX HEAD BOLT 4 3 M3333000903 EXHAUST PIPE 1 4 M3333200304 GASKET 1 5 0017110040 HEX HEAD BOLT 4 6 M3333200204 GASKET 1 7 0017108040 HEX HEAD BOLT 4 7 0017110035 HEX HEAD BOLT 4 S N 8500015 8 M3333000803 EXHAUST PIPE 1 9 0016908055 HEX HEAD BOLT 4 9 0017110050 HEX HEAD BOLT 4 S N 8500015 10 0602325066 CLAMP 1 ...

Page 70: ...PAGE 70 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ FUELTANK ASSY FUEL TANK ASSY ...

Page 71: ...NECT HOSE 2 4 0605515149 HOSE BAND 4 5 M3363200404 TANK BAND 8 6 M9310500104 SUPPORTER SHEET 8 7 0016908020 HEX HEAD BOLT 8 8 0016908055 HEX HEAD BOLT 4 8A 0030008000 HEX NUT 8 8B 0207308000 HEX NUT 4 8C 0041208000 PLAINWASHER 12 9 0191302500 VENT HOSE 1 10 0605515109 HOSE BAND 2 11 0191301200 SUCTION HOSE 1 12 0191301200 RETURN HOSE 1 13 0605515109 HOSE BAND 4 14 0602042601 RETURN PIPE 1 RE67050 ...

Page 72: ...SJ ENCLOSURE 1 ASSY ENCLOSURE 1 ASSY THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ...

Page 73: ...6TO 8500040 8 0601850100 GROMMET 1 9 0016908020 HEX HEAD BOLT 26 10 0016910025 HEX HEAD BOLT 6 11 M3131400203 HOSE COVER 1 S N 8500001TO 8500040 11A M3131400103 HOSE COVER 1 S N 8500041 11B M3131400004 HOSE COVER 1 S N 8500041 12 0016908020 HEX HEAD BOLT 4 S N 8500001TO 8500040 12 0016906020 HEX HEAD BOLT 13 S N 8500041 13 M3423500104 BRACKET 1 14 0016906016 HEX HEAD BOLT 6 15 M3423200704 DUCT COV...

Page 74: ...SJ ENCLOSURE 1 ASSY ENCLOSURE 1 ASSY THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ...

Page 75: ... M3493504104 ACOUSTIC SHEET 1 32 0016908020 HEX HEAD BOLT 8 33 M3463400003 DUCT COVER 1 34 0016908020 HEX HEAD BOLT 6 35 M3423200604 OVER COVER FRONT FRAME 1 35A M3493108004 ACOUSTIC SHEET 1 36 0016908020 HEX HEAD BOLT 49 S N 8500001TO 8500040 36 0019208020 HEX HEAD BOLT 49 S N 8500041 37 0016910025 HEX HEAD BOLT 8 S N 8500001TO 8500040 37 0019210025 HEX HEAD BOLT 8 S N 8500041 38 M3310600004 COVE...

Page 76: ...SJ ENCLOSURE 2 ASSY ENCLOSURE 2 ASSY THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ...

Page 77: ...13 M9116100004 WASHER 2 14 0016908020 HEX HEAD BOLT 3 15 M3453200802 SPLASHER PANEL 1 S N 8500001TO 8500035 15 M3453200812 SPLASHER PANEL 1 S N 8500036 15A M3493417004 ACOUSTIC SHEET 1 S N 8500001TO 8500035 15A M3493417014 ACOUSTIC SHEET 1 S N 8500036 16 0016908065 HEX HEAD BOLT 4 S N 8500001TO 8500040 17 0016910025 HEX HEAD BOLT 2 S N 8500041 18 M3453002503 SIDE DOOR 1 18A M3493416804 ACOUSTIC SH...

Page 78: ...PAGE 78 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ RUBBER SEALS ASSY RUBBER SEALS ASSY ...

Page 79: ...EAL 3 4 0228900660 RUBBER SEAL 2 5 0229201070 RUBBER SEAL 1 6 0229200125 RUBBER SEAL 4 7 0228901165 RUBBER SEAL 3 8 0228900925 RUBBER SEAL 4 9 0228901105 RUBBER SEAL 3 10 0228900565 RUBBER SEAL 1 11 0228900945 RUBBER SEAL 4 12 0228800505 RUBBER SEAL 1 13 0229201200 RUBBER SEAL 1 14 0228800635 RUBBER SEAL 1 15 0228800970 RUBBER SEAL 2 16 0228800595 RUBBER SEAL 1 17 0228100640 RUBBER SEAL 2 18 02281...

Page 80: ...PAGE 80 DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 DCA 125USJ NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY ...

Page 81: ...AUST 1 M90320000 16 M9510000004 DECAL FLUID DRAIN 1 M91000000 17 M9510100004 DECAL CAUTION HOT PARTS 1 M91010000 18 M9510100403 DECAL CAUTION 1 M91010040 19 M9520000004 DECAL GROUND 1 M92000000 20 M9520000104 DECAL AMMETER CHANGE OVER SW 1 M92000010 21 M9520000204 DECAL VOLTMETER CHANGE OVER SW 1 M92000020 22 M9520000504 DECAL START CONTACT 1 M92000050 23 M9520100004 DECAL WARNING ELECTRIC HAZARD ...

Page 82: ...ts g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original purchase les...

Page 83: ...DCA 125USJ OPERATION AND PARTS MANUAL REV 2 01 27 11 PAGE 83 1 NOTE PAGE ...

Page 84: ...l 0161 339 2223 Fax 0161 339 3226 CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the p...

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